• Title/Summary/Keyword: 보일러 결함

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Development of Process Control Graphic System for Power Plant Using Multiple Microcomputers (다중 마이크로 컴퓨터를 이용한 발전소 공정제어 그래픽 시스템의 개발)

  • ;;;Zeungnam Bien
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.38 no.3
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    • pp.217-227
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    • 1989
  • A process control graphic system is proposed as an efficient tool for monitoring the operation of power plant. It uses the multi-processor structure with 60 Kbyte shared memory as an implemental type of the distributed computer system, so that it is flexible, functionally extensible, and applicable to real-time process. The shared memory is used as a real-time database handling the process values and operator's commands. The database files, generated by the user-interactive graphic editor developed for the system or text editor, have the characteristics of simplicity and user-friendliness. The process control graphic system, that can monitor the operation of boiler and function as a backup controller in case of failure in boiler controller, is applied to Ulsan power plant. As a result, it displays the operating data of the boiler process without error by 14 pages of color graphic image according to the operation menu, and additionally functions well as a fault-tolerant control system.

The Study on the Optimization of Premixed Gas Burner and Heat Exchanger (예혼합 가스버너와 열교환기의 최적화 연구)

  • Lee Kang Ju;Jang Gi Hyun;Lee Chang Eon
    • Journal of the Korean Institute of Gas
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    • v.7 no.4 s.21
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    • pp.7-13
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    • 2003
  • This study was carried out to optimize premixed burner and heat exchanger of the condensing gas boiler which can save energy by utilizing latent heat of combustion gas and reduce pollutant in exhaust gas. The heat exchanger of the gas boiler was composed of three parts, which were an upper, lower, and coil heat exchanger. The upper heat exchanger was placed outside of the premixed burner and a lower heat exchanger was located under the upper heat exchanger. And, coil heat exchanger rounded the outer surface of an upper and lower heat exchanger. The boiler designed by this research reaches turn-down ratio 4:1 in the domain of equivalence ratio 0.75${\~}$0.8 and thermal efficiency of $97\%$. Emission of NOx and CO concentration was under 20ppm and 140ppm at equivalence ratio 0.8. When diameter of the burner is replaced from 60mm to 50mm, emission of CO was reduced about 50ppm remarkably.

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Development of Thermal Power Boiler System Simulator Using Neural Network Algorithm (신경망 알고리즘을 이용한 화력발전 보일러 시스템 시뮬레이터 개발)

  • Lee, Jung Hoon
    • Journal of the Korea Society for Simulation
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    • v.29 no.3
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    • pp.9-18
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    • 2020
  • The development of a large-scale thermal power plant control simulator consists of water/steam systems, air/combustion systems, pulverizer systems and turbine/generator systems. Modeling is possible for all systems except mechanical turbines/generators. Currently, there have been attempts to develop neural network simulators for some systems of a boiler, but the development of simulator for the whole system has never been completed. In particular, autoTuning, one of the key technology developments of all power generation companies, is a technology that can be achieved only when modeling for all systems with high accuracy is completed. The simulation results show accuracy of 95 to 99% or more of the actual boiler system, so if the field PID controller is fitted to this simulator, it will be available for fault diagnosis or auto-tuning.

A Development of diagonostic technique for generator rotor wedge by phased array UT (발전기 회전자웨지 위상배열 초음파진단 기법)

  • Cho, Yong-Sang;Mun, Kyeong-Hee;Kong, Tae-Shik
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.902-903
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    • 2011
  • 발전설비에 대한 비파괴 검사 기술은 발전소 운전 신뢰성 및 안전성 유지확보 그리고 건전성을 보장하기 위한 필수적인 기술이다. 이 설비 중 터빈, 보일러 등 주요 발전설비에 대한 초음파 검사는 매우 신중하고 정확하게 검사할 필요성이 있으나, 일반적 초음파 검사방법으로는 불가능한 부분이 많고 일부분에 대해서는 이를 외국 제작사 기술용역에 의존하고 있는 실정이다. 특히 발전기 로타 웨지와 같이 재질상 감쇄가 심한 재료에 대해서는 검사 자체가 어렵고, 지금의 초음파 검사 방법으로는 결함의 크기나 형태를 파악하기도 어려워 이에 대한 개선책이 시급한 실정이다. 최근에 개발이 시작된 Phased Array UT분야는 발전설비중 접근자체가 어렵고, 형상이 복잡하여 결함의 탐지 및 평가가 힘든 부분에 적용하면 검사신뢰도 및 신속성을 향상시킬 수 있으며 접근성에 대한 제한 또한 감소시킬 수 있다. 따라서 본 논문은 발전기 부품에 발생하는 일반적인 결함에 대하여 Phased array UT 기술을 도입하여 신호의 특성을 분석하는 결과평가에 도음이 되고자 하였다.

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Simulation for Development and Validation of Drone for Inspection Inside Boilers in High Temperature Thermal Power Plants Using AirSim (AirSim을 이용한 화력발전소 고온 환경의 보일러 내부 점검용 드론 개발 및 검증을 위한 시뮬레이션)

  • Park, Sang-Kyu;Jeong, Jin-Seok;Shi, Ha-Young;Kang, Beom-Soo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.49 no.1
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    • pp.53-61
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    • 2021
  • This paper is a preliminary study for the development of a drone for inspection inside a boiler in a thermal power plant, which is a high-temperature environment, and validated whether the drone can fly normally through a high-temperature environment simulation using AirSim. In a high-temperature flight environment, the aerodynamic characteristics of the air density and viscosity are different from room temperature, and the flight performance of the drone is also changed accordingly. Therefore, in order to confirm the change of the aerodynamic characteristics of the propeller according to the temperature change, the propeller analysis and thrust test through JBLADE, and the operation characteristics prediction through the electric propulsion system performance prediction model were performed. In addition, the analysis and performance prediction results were applied to AirSim for simulation, and the aircraft redesigned through the analysis of the results. As a result of the redesign, it was confirmed that about 65% of the maximum power used before the redesign was reduced to 52% to obtain the necessary thrust when hovering in an environment of 80℃.

An Economic Analysis for the Domestic Natural Gas Demand Side Management : Case Study in Introducing the High Efficiency Gas Boiler (국내 천연가스 수요관리의 경제성 분석: 고효율 가스보일러 도입 사례연구)

  • 김봉진;이장우;박수억;박연홍
    • Journal of Energy Engineering
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    • v.7 no.1
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    • pp.1-6
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    • 1998
  • We consider the economic analysis of the domestic natural gas DSM (Demand Side Management). Since the demand of the domestic natural gas decreases in the summer and dramatically increases in the winter, the necessity of the DSM that will smooth the demand pattern of the natural gas is emerged. The economic analysis of the DSM program is used as a main tool for screening the DSM. This paper suggests an economic evaluation method for the domestic gas DSM from the perspectives of participants, Korea Gas Corporation, local distribution company, non-participants, and total resource. The high-efficiency gas boiler is selected as a case study to illustrate the economic analysis of the natural gas DSM.

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A Study on the Step Response Model Development of a Dynamic Matrix Control(DMC) For Boiler-Turbine Systems in a Fossil Power Plant (화력발전 보일러-터빈 시스템을 위한 Dynamic Matrix Control(DMC)의 계단응답모델 선정에 관한 연구)

  • Moon, Un-Chul
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.20 no.5
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    • pp.125-133
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    • 2006
  • This paper presents comparison results of Step Response Model of Dynamic Matrix Control(DMC) for a drum-type boiler-turbine system of a fossil power plant. Two possible kinds of step response models are investigated in designing the DMC, one is developed with the linearization of theoretical model and the other is developed with the process step-test data. Then, the control performances of each model-based DMC are simulated and evaluated. It is observed that the simulation results with the step-response model based on the test data show satisfactory results, while the linearized model is not suitable for the control of boiler-turbine system.

A Case Study on Explosive Demolition of Boiler Building of Steel Frame Structure (보일러동 철골구조물 발파해체 시공사례)

  • Park, Hoon;Nam, Sung-Woo;Noh, You-Song;Suk, Chul-Gi
    • Explosives and Blasting
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    • v.40 no.3
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    • pp.66-76
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    • 2022
  • Recently, the demand for the dismantling of old industrial complexes has been increasing, and the construction of restoring the dismantled industries to their original natural environment is underway. In this case, the felling method was applied to the explosive demolition method to dismantle a large steel frame structure in an old industrial complex. We used a charging container to cut the steel frame structure that generates a metal jet. The thickness of the thick steel structure in the blasting section was controlled by gouging which a method of digging deep groove by gas and oxygen flame or arc thermal. As a result of the explosive demolition, the steel frame structure collapsed precisely according to the estimated direction. The explosive demolition was completed without causing any damage to the surrounding facilities.

Phenomenological Model Based Fault Diagnosis of Dynamic Plants (현상적 모델에 기초한 플랜트시스템 고장감지기법)

  • Kim, Jae-Hwa;Chang, Tae-Gyu
    • Proceedings of the KIEE Conference
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    • 1997.07b
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    • pp.456-458
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    • 1997
  • 본 논문에서는 플랜트의 계측신호들에 나타나는 현상적인 특징파형들을 감지하여 플랜트의 고장을 진단하는 기법을 제시하고, 플랜트의 고장시 나타나는 여러 특징 파형들의 전형인 oscillatory 파형을 감지하는 알고리즘을 prediction filtering 기법을 적용하여 얻는 과정을 기술하였다. 또한 이의 구체적 적용 예로 500MW급 화력발전소의 보일러 제어 시스템을 대상으로 여러 고장상황에 대한 고장감지 알고리즘을 설계하였고 제시한 기법의 유용성을 보이기 위한 시뮬레이션 적용 결과를 보였다.

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Desulfurization Characteristics of Domestic Limestones through Simultaneous Calcination and Desulfurization Reaction (국내 석회석들의 소성 탈황 동시반응 특성)

  • Shin, Ji Hoon;Kim, Yea Ra;Kook, Jin Woo;Kwak, In Seop;Park, Kyoung-Il;Lee, Jong-Min;Lee, See Hoon
    • Applied Chemistry for Engineering
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    • v.26 no.5
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    • pp.557-562
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    • 2015
  • In order to analyze and compare the desulfurization characteristics of five different kinds of domestic limestons, a thermogravimetric analyzer (TGA) was used in this study. Calcium carbonate contents of the domestic limestone varied from 91 to 96 wt%. Experimental temperature and sulfur dioxide concentration of $850^{\circ}C$ and 2,750 ppm, respectively were selected to simulate commercial operation conditions. In this study, the calcination and desulfurization reaction of limestones were simultaneously occurred and investigated to simulate in-situ desulfurization reaction in commercial circulating fluidized bed combustors. In addition, desulfurization reactivities of limes having the average particle sizes of 37.5, 90.5, 159, 356 and $750{\mu}m$ were investigated. Desulfurization reactivities via simultaneous calcination and desulfurization reactions were 5-20% lower than those of using general desulfurization reactions.