• 제목/요약/키워드: 변형 막냉각홀

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가스터빈에서 변형홀을 사용한 막냉각 특성 해석 (Characteristics of the Shaped Hole Film Cooling in Gas Turbine)

  • 이동호;김병기;조형희
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 1998년도 제10회 학술강연회논문집
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    • pp.7-7
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    • 1998
  • 가스터빈 엔진의 효율 및 성능은 터빈입구온도에 크게 좌우되므로, 높은 열효율을 얻기 위하여 최근 가스터빈 엔진은 높은 입구온도(대략 1400-150$0^{\circ}C$)에서 작동되도록 설계되고 있다. 이는 요소재질의 열한계점을 훨씬 상회하며, 이와 같은 입구온도의 고온화 경향은 터빈요소에 대한 열부하를 증가시키고 있다. 따라서 극한의 작동조건하에서의 허용수명 및 안정성의 유지를 위해서 내부대류냉각, 충돌세트냉각과 더불어 막냉각기법이 많이 응용되고 있다. 막냉각기법은 연소기 벽면 혹은 터빈블레이드 표면의 작은 구멍들을 통해서 압축기의 공기를 분사하여 표면에 고온의 유체와 일종의 단열벽을 형성하여 표면을 보호하는 냉각방법이다. 지금까지는 주로 단면적이 일정한 막냉각홀에 대한 연구가 주가 되어왔으나, 이러한 막냉각홀을 이용하는 경우 많은 문제점이 발생한다.

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원통형과 변형된 분사홀을 갖는 터빈 블레이드의 막냉각 특성에 관한 연구 (Studies on the Film Cooling Characteristics of Turbine Blade Cylindrical and Shaped Holes)

  • 김성민;김윤제;조형희
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2001년도 유체기계 연구개발 발표회 논문집
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    • pp.334-338
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    • 2001
  • In order to investigate the effects of various injection hole shapes on the film cooling of turbine blade, three test models having cylindrical and shaped holes were used. A three-dimensional Navier-Stokes code with standard k-$\epsilon$ model was used to compute the film cooling coefficient on the film cooled turbine blade. Over 330,000 grids were used to compute the flow over the blade. Mainstream Reynolds number based on the cylinder diameter was $7.1{\times}10^4$. The turbulence intensity kept at $5.0\%$ for all inlets. The effect of coolant blowing ratio was studied for various blowing ratios. For each blowing ratios, wall temperatures around the surface of test model were calculated. Temperature was visualized using cartesian cut-cell method to obtain traces of the injected secondary air on the test surface, so we could interpret the film effectiveness as temperature distributions.

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열 및 기계적 반복하중 하의 내열금속 표면 홀 주변 산화막의 변형 및 응력해석 (Cracking Near a Hole on a Heat- Resistant Alloy Subjected to Thermo-Mechanical Cycling)

  • 이봉훈;강기주
    • 대한기계학회논문집A
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    • 제34권9호
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    • pp.1227-1233
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    • 2010
  • 가스터빈엔진 내의 블레이드에서는 표면에 외부의 찬 공기를 흘려주는 작은 냉각 홀들을 가공하고 열 차단 코팅시스템을 코팅하는 방법으로 기지금속을 고온에서 보호한다. 열 차단 코팅은 열피로 과정에서 산화막의 성장 및 접합층과 산화막의 열팽창계수의 불일치로 산화막내부에 잔류응력이 발생하며 궁극적으로 코팅층의 분리를 유발한다. 본 연구에서는 내열합금 시편 표면에 작은 홀을 가공하여 여러 가지 고온 유지 조건에서 열 및 기계적 피로 시험을 수행하여 홀 주위의 산화막의 변형을 관찰하였다. 실험결과 기계적 피로가 홀 주위의 산화막의 변형에 중요한 영향을 미치며, 동일한 산화막 두께에서 고온 유지 시간이 짧을수록 변형이 쉽게 발생 하였다. 또한 본 연구에서는 홀 주위 산화막의 응력해석을 위한 이론적인 연구도 시도되었다.

변형된 단일 막냉각홀 주위에서의 열/물질전달 및 막냉각효율 특성 (Characteristics of Heat/Mass Transfer and Film Cooling Effectiveness Around a Shaped Film Cooling Hole)

  • 이동호;김병기;조형희
    • 대한기계학회논문집B
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    • 제23권5호
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    • pp.577-586
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    • 1999
  • Two problems with jet injection through the cylindrical film cooling hole are 1) penetration of jet into mainstream rather than covering the surface at high blowing rates and 2) nonuniformity of the film cooling effectiveness in the lateral direction. Compound angle injection is employed to reduce those two problems. Compound angle injection increases the film cooling effectiveness and spreads more widely. However, there is still lift off at high blowing rates. Shaped film cooling hole is a possible means to reduce those two problems. Film cooling with the shaped hole is investigated in this study experimentally. Film cooling hole used in present study is a shaped hole with conically enlarged exit and Inlet-to-exit area ratio is 2.55. Naphthalene sublimation method has been employed to study the local heat/mass transfer coefficient and film cooling effectiveness for compound injection angles and various blowing rates around the shaped film cooling hole. Enlarged hole exit area reduces the momentum of the jet at the hole exit and prevents the penetration of injected jet into the mainstream effectively. Hence, higher and more uniform film cooling effectiveness values are obtained even at relatively high blowing rates and the film cooling jet spreads more widely with the shaped film cooling hole. And the injected jet protects the surface effectively at low blowing rates and spreads more widely with the compound angle injections than the axial injection.

분사홀 형상과 분사각 변화가 터빈블레이드 선단 막냉각 특성에 미치는 영향 (Effects of Various Injection Hole Shapes and Injection Angles on the Characteristics of Turbine Blade Leading Edge Film Cooling)

  • 김윤제;권동구
    • 대한기계학회논문집B
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    • 제25권7호
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    • pp.933-943
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    • 2001
  • Using a semi-circled blunt body model, the geometrical effects of injection hole on the turbine blade leading edge film cooling are investigated. The film cooling characteristics of two shaped holes (laterally- and streamwise-diffused holes) and three cylindrical holes with different lateral injection angles, 30°, 45°, 60°, respectively, are compared with those of cylindrical hole with no lateral injection angle experimentally and numerically. Kidney vortices, which decrease the adiabatic film cooling effectiveness, appear on downstream of the cylindrical hole with no lateral injection angle. At downstream of the two shaped holes have better film cooling characteristics than the cylindrical one. Instead of kidney vortices, single vortex appears on downstream of injection holes with lateral injection angle. The adiabatic film cooling effectiveness is symmetrically distributed along the lateral direction downstream of the cylindrical hole with no lateral injection angle. But, at downstream of the cylindrical holes with lateral injection angle, the distribution of adiabatic film cooling effectiveness in the lateral direction shows asymmetric nature and high adiabatic film cooling effectiveness regions are more widely distributed than those of the cylindrical hole with no lateral injection angle. As the blowing ratio increases, also, the effects of hole shapes and injection angles increase.