• Title/Summary/Keyword: 베어링 설계

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Effects of Spindle Bearing's nonsymmetric heat Generation on Thermal Deformation of Headstock (주축베어링의 비대칭 발열이 열변형에 미치는 영향)

  • 이찬홍;이후상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.215-219
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    • 1995
  • 요사이 공작기계는 고생산성을 위해 고속절삭과 강력 절삭이 가능하도록 설계되고, 고성능의 Controller를 부착하여 이송과 공구착탈에 필요한 비절삭 시간을 급격히 단축시켜 나가고 있다. 본 연구에서는 공작기계 주축 베어링의 비대칭 벌열의 원인과 발열형태를 이론적으로 예측하고, 실험에 의해 비대칭 발열과 냉각특성 을 운전조건 별로 확인하였다. 또한 비대칭 발열이 주축대의 열변형에 어떤 영향을 미치는지 알기 위해 유 한요소법에 의해 열변위 특성을 분석하였다.

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An Optimal Design of a Vertical Guide Bearing for Vibration Reduction (축계 진동 저감을 위한 수직형 안내 베어링의 최적 설계)

  • Ha, Hyun-Cheon;Park, Chul-Hyun;Kim, Hyung-Ja
    • Journal of Power System Engineering
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    • v.5 no.3
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    • pp.64-72
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    • 2001
  • This paper describes an optimal design technology in a segment type vertical guide bearing for vertical rotating machinery. Segment type vertical guide bearings have widely used for vertical rotating machinery, however bearing problems, such as excessive vibration and temperature rise, frequently take place in the actual machine. Such excessive vibration magnitude and/or abnormal bearing metal temperature rise result in serious damage and economic losses. Thus the segment type vertical guide bearing should be designed to get optimal characteristics in order to maintain stable operation without bearing failure due to abnormal vibration and/or abnormal bearing metal temperature. The preload ratio is the most important parameter in designing the segment type vertical guide bearing. Because adjustment of the bearing preload by changing the bearing clearance could easily control both the bearing stiffness and the cooling effect. In the paper, the influence of the preload effects on the bearing metal temperature and the bearing stiffness has been investigated both theoretically and experimentally in order to find out an optimum preload ratio. Results show that the segment type vertical guide bearing has an optimum preload ratio at which the bearing stiffness reaches a masimum value while the bearing metal temperature is minimized.

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Design Tolerance of High Speed Spindle considering the Variation of Ball Contact Angle in the Angular Contact Ball Bearings (고속 주축베어링의 볼 접촉각 변동을 고려한 주축 설계공차)

  • Lee, Chan-Hong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.5
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    • pp.609-615
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    • 2010
  • Angular contact ball bearings in a high speed spindles are under the extreme conditions, such as high temperature, big centrifugal force and thrust cutting forces. So, the assembly contacts between spindle shaft and inner ring bearings, bearing housing and outer ring of bearings are occasionally unstable at high speed revolution. Furthermore, the ball contact angle of a bearing, which influence stiffness and lifetime of bearings, are changed according to loads and rotational speed. To analyze internal forces of a bearing under high speed revolution, the ball contact are calculated using nonlinear equations in consideration of rotational speed, thrust loads and raceway form. Diameter increase of inner and outer ring by influence factors, such as internal forces to inner and outer ring, centrifugal force and temperature of inner and outer rings are calculated to establish stable state in bearing assembly in high speed spindle. Finally, contribution ratio of influence factor to assembly design tolerance of inner and outer rings are shown and the stable assembly design tolerance are proposed.

A Study on the Design of Fault-Diagnosis System for Healing Mill Bearing in Wavelet Transform (웨이브렛 변환을 이용한 압연기 베어링 고장-진단 시스템 설계에 관한 연구)

  • 배영철;김이곤;최남섭;김경민;정양희
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.4 no.5
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    • pp.951-961
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    • 2000
  • A diagnosis system that provides early warnings regarding machine malfunction is very important for rolling mill so as to avoid great losses resulting from unexpected shutdown of the production line. But it is very difficult to provide early warnings in rolling mill. Because dynamics of rolling mill is non-linear. This Paper proposes a new method for diagnosis of rolling mill using wavelet transform(W) to solve this problem. Proposed method that measures the vibration signals of rolling mill on-line and analyze it using wavelet to acquire pattern data. And we design a fault-diagnosis system that diagnose a rolling mill using this data. Validity of the new method is asserted by real numerical data experiment.

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Design and Implementation of a Diagnosis System for Nuclear Fuel Handling Machine (핵연료 교환기 진단시스템의 설계 및 개발)

  • Kang, Gwon-U;Kim, Byung-Ho;Eun, Seong-Bae
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.15 no.1
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    • pp.241-248
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    • 2011
  • In this paper we proposed and implemented a diagnosis system to control nuclear fuel handling machine. The proposed system consists of data acquisition system, diagnosis algorithm and faults simulator. Since the test on real operation of the fuel handling machine is impossible, we evaluated the proposed system by diagnosis experiments using the faults simulator, with which test signals on abnormal states of the bearing ball and the inner race of the bearing are generated. The experiments showed that resulting diagnosis analysis are consistent with the theoretical expectations.

A Study on the Vibration Analysis and Optimization for the Composite Optical Structure of an Aircraft (복합재료를 적용한 항공기용 카메라 구조 경량화 설계 및 최적조건 선정에 관한 연구)

  • Kim, Byeong-Jun;Lee, Jun-Ho;Lee, Haeng-Bok;Jung, Dae-Yoon;Cheon, Seong-Sik
    • Composites Research
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    • v.25 no.6
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    • pp.230-235
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    • 2012
  • This paper presents the vibration characteristics and the optimization using the orthogonal array about applied composite optical structure of an aircraft. To acquire the vibration characteristics for stable line of sight, modal analysis are performed by using multi-body program ADAMS. And to optimize optical structure, for design variables were selected, larger-the-better characteristics were considered using results of S/N ratio and orthogonal array $L_9(3^4)$. When bearing constraints are selected, radial, axial and moment stiffness value are used to analysis for optimization until now. But B.S.R which is non-dimensional parameter is proposed, structures including bearings can be used for optimization. And then having a result of lager-the-better, the optimized values of each design variable were successfully suggested.

에너지절약 및 고효율 기기로서의 유도전동기

  • 대한전기협회
    • JOURNAL OF ELECTRICAL WORLD
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    • s.281
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    • pp.53-57
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    • 2000
  • 유도전동기는 설계기술, 해석기술, 재료(코어, 마그넷 와이어, 절연재료 등) 제조기술 등의 개발로 그 특성의 향상, 소형$\cdot$경량화, 저소음$\cdot$저진동, 코스트다운 등을 도모하여 왔다. 그러나 최근에 지구환경 보호와 에너지자원의 고갈 등으로 인한 위기감에서 에너지절약과 고효율화의 움직임이 가속되고 있어, 유도전동기에 대해서도 보다 고효율화에 대한 요구가 높아지고 있다. 미국이나 캐나다에서는 규격과 법률에 의한 유도전동기에 대해서도 보다 고효율화에 대한 요구가 높아지고 있다. 미국이나 캐나다에서는 규격과 법류엥 의한 유도전동기의 효율 규제가 개시되고 있으며 유럽, 일본에서도 이에 따라가고 있는 경향이다. 이와 같은 요구에 응하기 위하여 신시리즈의 고기능$\cdot$에너지절약 모터 ''수퍼라인 에코시리즈''를 개발하였다. 수퍼라인 에코시리즈는 권선 및 슬롯의 설계최적화, 고자속 밀도 및 저철손 철심재의 개발, 슬롯 조합의 최적화 등에 의하여 동손$\cdot$철손$\cdot$표류손 등의 손실을 저감시킴과 동시에 고성능 바니시의 개발, 베어링 그리스 및 베어링 하우징 재료의 개량 등으로 다음과 같은 특징을 갖고 있다. (1) 업계 최고급 고효율 일본 JEMA 기준치와 미국 EPAct 기준치를 만족하는 업계 최고급 고효율$\cdot$에너지절약 모터 (2) 인버터 구동에 최적의 특성 및 성능 (3) 내환경성의 강화, 장수명화 습도 100$\%$ RH, 베어링의 장기 Maintenance Free화 (4) 저진동 및 저소음

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Herschel-Bulkley모델을 이용한 그리이스 열탄성유체윤활 문제의 수치해석

  • 유진규;김경웅
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1994.06a
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    • pp.56-64
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    • 1994
  • 탄성유체윤활 (elastohydrodynamic lubrication : EHL)이론은 구름 베어링, 기어 및 캠기구 등과 같이 집중 하중을 받는 기계 요소에서의 윤활 현상을 설명하는 이론으로서, 윤활부분에서 금속 접촉이 발생하지 않도록 기계요소를 설계하기 위하여 필요한 최소유막두께를 결정하는 데 사용된다. 그리이스는 대표적인 윤활제로서 구름 베어링의 윤활에 있어서 중요한 위치를 점하고 있다. 현재 집중 하중을 받는 기계 요소의 윤활에는 윤활 구조의 간편화, 보수의 용이성, 먼지나 이물의 침입 방지 등에 유리한 그리이스 윤활의 사용이 확대되고 있다. 현재 전동기, 가정용 전기기기, 측정기 등에 쓰이는 구름 베어링의 경우는 거의 전량 그리이스 윤활이 사용되고 있다. 지금까지의 연구는 유동특성상의 복잡성 때문에 무한장 선접촉 등온 EHL 문제에 대한 해석이었고, 아직까지는 그리이스 윤활 TEHL 해석에 관한 연구는 발표된 바 없다. 본 연구에는 Herschel-Bulkley 모델 그리이스 EHL문제를 열탄성유체윤활해석하여 보다 정확한 접촉부의 압력분포와 유막형상을 예측하고자 한다.

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Design of Combined Radial and Axial 4-pole Electromagnetic Bearing (II) - with Coupled Bias Flux - (반경방향-축방향 일체형 4극 전자기 베어링의 설계 (II) - 바이어스 자속 공유형 -)

  • Kim Ha-Yong;Kim Seung-Jong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.12 s.243
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    • pp.1567-1573
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    • 2005
  • This paper introduces a new active magnetic bearing(AMB) that can provide both radial and axial control functions in one bearing unit without axial disk. It has a structure of double four-pole AMB or a four-pole AMB where each core is split into two axially. The cores have two kinds of coil winding; they independently generate fluxes on the planes perpendicular or parallel to the shaft. For the radial control action, it works just like a conventional four-pole AMB. Meanwhile, for the axial control, it uses the Lorentz force generated by the interaction of the bias flux for radial control and the axial control flux. In this paper, the proposed structure, principle, and design process based on magnetic flux analysis are introduced, and its feasibility is experimentally verified by using a simple PD control algorithm with a feedforward loop to compensate the coupled flux effect.

Design of Combined Radial and Axial 4-pole Electromagnetic Bearing (I) - with Uncoupled Bias Flux - (반경방향-축방향 일체형 4극 전자기 베어링의 설계 (I) - 바이어스 자속 독립형 -)

  • Kim Ha-Yong;Kim Seung-Jong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.12 s.243
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    • pp.1561-1566
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    • 2005
  • In this paper, a new compact active magnetic bearing(AMB) is proposed in which radial and axial bearings are integrated in one bearing unit. It consists of four U-shaped cores circumferentially connected by yokes and two-layer coils for radial and axial controls. For the radial control action, it has the same principle as conventional homopolar AMBs, while for the axial control, it uses the Lorentz force generated by the interaction of the bias flux for radial control and the axial control flux. The proposed structure makes it easy to design a compact AMB because it has no disk for axial control. This paper introduces the proposed structure, principle, and design process based on the magnetic flux analysis. By using a control algorithm with feedforward action to compensate the coupled flux effect, the feasibility of the proposed AMB is experimentally verified.