• Title/Summary/Keyword: 밸브 수명

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울진 원자력 5&6호기 Motor Operated Valve의 Equalizing Bypass Pipe Line에 대한 피로수명예측

  • 이진구;황인현;이억섭
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2001.11a
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    • pp.219-224
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    • 2001
  • 본 연구는 울진 원자력발전소 5&6호기 Class 1680, Parallel Gate 16-inch, Motor Operated Valve (Valve ID No. SI-653 and 654)에 부착되는 Equalizing Bypass Pipe Line (EBPL)이 밸브 시스템에 발생시키는 진동하중에 의한 영향을 동적 피로안정성 관점에서 규명하기 위하여 수행된 것이다. Equalizing Bypass Line Part의 최종 설계된 형상을 Fig. 1에 나타내었다. 본 해석을 위하여 운용 중 발생되는 부착부의 잔류진동 레벨이 3축 방향 가속도로 측정되었다. 본 연구에서는 해당 시변 가속도 데이터를 바탕으로 정확한 시간-응력 이력을 얻기 위하여 시간영역에서 천이 진동해석 (Transient Vibration Analysis)을 수행하였으며, 이를 실제적인 피로해석에 활용하였다. 시간영역에서의 천이 진동해석 및 피로해석을 위해 상용유한요소 해석프로그램인 ANSYS (Version 5.6)를 활용하였다.(중략)

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Variation of the structural stability for the sonar dome window in a naval vessel according to the state of the drain valve (소나돔 충, 배수 밸브의 상태에 따른 함정용 소나돔 윈도우의 구조안정도 변화)

  • Han, HyungSuk;Lee, KyungHyun;Park, SeongHo;Lim, YongSoo
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.7
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    • pp.844-853
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    • 2014
  • Since the active sonar for a naval vessel is usually installed in a bulbous bow, GRP(Glass reinforced plastic) material with low density and high strength is used for the material of the sonar dome window in order to prohibit impact by slamming wave or foreign material in the sea. The structural safety of the sonar dome is varied according to the interior and exterior distributed pressure on the sonar dome. Therefore, the variation of the structural safety according to the pressure variation of the sonar dome window caused by the drain valve state is studied by CAE.

System Design and Performance Test of Hydraulic Intensifier (유압 충격압력 발생기의 시스템 설계와 성능평가)

  • Kim, Hyoung-Eui;Lee, Gi-Chun;Kim, Jae-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.7
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    • pp.947-952
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    • 2010
  • Components such as pressure vessel, hydraulic hose assembly, accumulator, hydraulic cylinder, hydraulic valve, pipe, etc., are tested under the impulse-pressure conditions prescribed in ISO and SAE standards. The impulse pressure test machine needs to have a high pressure, a precise control system and a long life. It should satisfy the requirements for fabrication of the impulse tester to generate ultra high pressure in the hydraulic system. In the impulse tester, a servo-valve control system is adopted; although the control application is convenient, it is expensive owing to the cost of developing the system. The type of the control system determines the pressure wave, which affects the components that are tested. In this study, the manufacturing process and the intensifier system design related to the flow, pressure, and the increasing rate of pressure are investigated. The results indicate the ultra high pressure waves in the system.

Experimental Study on the Leakage Characteristics of Stem Seals Depending on the Driving Distance of the LPG Vehicle (LP차량의 주행거리에 따른 스템시일의 누설특성에 관한 실험적 연구)

  • Kim, Chung-Kyun;Lee, Il-Kwon
    • Journal of the Korean Institute of Gas
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    • v.12 no.2
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    • pp.7-11
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    • 2008
  • This paper presents the experimental results on the oil leakage characteristics of stem seals depending on the driving distance in LPG vehicle. The increased speeds of the camshaft and oil temperatures do not affect to the oil leakage of the seals because of the low level of driving distances less than 40,000 km. But the increased driving distance over 50,000 km to 100,000 km shows a rapid deteriorating the sealing performance, which may increase the oil leakage through the rubbing surfaces between the poppet valves and stem seals. In this result, the stem seal may be exchanged about the driving distance of 50,000 km to 60,000 km with a currently used stem seal in LPG car. Thus, the stem seal for a poppet valve should be resigned for the increased durability and long life.

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Effects of Curing & Formation Conditions on the Capacity of Positive Plate for Automotive Vehicles VRLA Batteries (양극판의 숙성과 화성조건이 자동차용 VRLA 배터리 성능에 미치는 영향)

  • Jeong, Soon-Wook;Ku, Bon-Keun
    • Journal of the Korean Applied Science and Technology
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    • v.33 no.1
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    • pp.83-91
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    • 2016
  • We studied the effect of battery deep cycle according to the way of active materials formation and the creation condition of electrode material, 3BS ($3PbO{\cdot}PbSO_4{\cdot}H_2O$) and 4BS ($4PbO{\cdot}PbSO_4$), in order to develop the batteries for Idle Stop & Go system. During the curing with active materials of anode and cathode, we found that the final creased active material was deformed by temperature control and it effects the durability of batteries. AGM battery and Flooded battery with 3BS active materials have excellent initial performance. And AGM battery with 4BS active materials shows the lower performance relatively. To compare and analyze of the formation efficiency of active materials, we tested the formation chagging steps with 3 steps and 9 steps differently. The results are that AGM battery with 4BS active materials is better on initial performance than AGM battery with 3BS. After the comparison of durability by DOD 17.5% life test, AGM battery is more suitable than flooded battery for the ISG system which needs the frequent deep cycle. In conclusion, AGM battery is the most suitable for ISG system and the life performance shows 80% difference according to the way of formation and curing of AGM batteries.

Development of an Automatic Refrigerant Charging Device for Refrigeration Applications (냉동기용 자동 냉매 충전장치 개발)

  • 김성수;윤희정;홍희기;강용태
    • Journal of Energy Engineering
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    • v.12 no.4
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    • pp.253-258
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    • 2003
  • Manual type manifold gauge has been used for charging the refrigerant in the refrigeration systems. In this case, the refrigerant is released to the ambient during the hose-switching period. :he objectives of this study are to develop a novel automatic refrigerant charging system, and to quantify the effect of the automatic systems on the reduction of the non-condensable gas and the contamination of the compressor oil. The automatic charging system makes the pressure test, vacuum test, and refrigerant charging work very simple and easy because the charging hose does not have to be switched many times. It is found that the amount of water in the SiO$_2$and the compressor oil reduces to l/4 times of that for the manual type manifold gauge and the refrigerant is not released to the ambient at all when the automatic charging system is adopted.

A Study on the Sealing Characteristics of Multi-contact O-rings (다접오링의 밀봉특성 해석에 관한 연구)

  • Kim, Chung Kyun
    • Journal of the Korean Institute of Gas
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    • v.16 no.5
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    • pp.52-57
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    • 2012
  • This study presents sealing characteristics of multi-contact o-rings as functions of strain, compression stress, and contact normal stress using a FEM technique. The FEM results on the sealing characteristics show that the maximum strain, maximum compression stress, and maximum contact normal stress of multi-contact o-rings are approximately 1.7 times higher than those of conventional o-rings. This is due to a U-grooved cross section of multi-contact o-rings, and the multi-contact o-rings with a U-groove show more effective in sealing for high pressure vessels, valves, and gas equipments. And the extrusion failure in the multi- contact o-ring does not produce for an increased gas pressure due to a U-groove. This may extend sealing life compared to that of a conventional o-ring.

Study on Structural Safety Analysis of EGR Valve (EGR Valve의 구조 안전성 해석에 관한 연구)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.528-534
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    • 2011
  • This study analyzes thermal stress and durability fatigue on the modelling of EGR valve. In case of 10% opening at its inlet, the minimum temperature gets cool as 3 times as inlet temperature. The maximum equivalent stress becomes lowest as the value of $2.6274{\times}109$ Pa and fatigue life becomes highest as 23.657 Cycle. But the minimum temperature gets cool as 2.2 times as inlet temperature in case of 50% opening at its inlet. The equivalent stress becomes higher and fatigue life becomes lower than in case of 10% opening. In case of 100% opening at its inlet, the minimum temperature gets cool as 0.2 times as inlet temperature. The equivalent stress becomes lower and fatigue life becomes higher than in case of 50% opening. Maximum equivalent stress and total deformation are shown at the closing of EGR valve by the pressure of inflow gas. The structural analysis result of this study can be effectively utilized with the design of EGR valve by investigating prevention and durability against its damage.

Optimization of tube-to-bar dissimilar FRW of hydraulic valve spool steels and the weld strength properties and its AE evaluation (유공압 밸브 스풀용 강재의 관 대 봉 이종재 마찰용접의 최적화와 용접강도특성 및 AE평가)

  • 오세규;김현필;장홍근;오명석
    • Journal of Ocean Engineering and Technology
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    • v.11 no.1
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    • pp.24-35
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    • 1997
  • The hydraulic or pneumatic valve spools become essential as the important components on the production of automatic hydraulic or pneumatic as mechanical industry has been rapidly developed. The machining precision is in necessity for manufacturing the valve spools. They could be unstable in the quality by the conventional are welding. And also they have a lot of technical problems in manufacturing because their shapes are generally small. By the precision casting process such as lost wax process, the production cost may be increased. But by the friction welding technique, they will be able to be manufactured without such problems. This paper deals with the development of dissimilar friction welding optimization for the hydraulic or pneumatic valve spool by friction welding and a new approach of on real-time qualify evaluation by AE techniques.

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기체의 유량 및 온도 변화에 따른 진공 펌프의 성능 특성 연구

  • Heo, Jung-Sik;Im, Jong-Yeon;In, Sang-Ryeol
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.08a
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    • pp.16-16
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    • 2010
  • 반도체 및 LCD 공정이 진행되는 진공 챔버는 유량계, 진공 펌프 및 밸브 등을 이용하여 적절한 공정용 기체와 압력을 제어하게 된다. 공정에 따라 매우 높은 온도를 유지해야 하는 경우도 있다. 챔버 내부의 압력은 유입되는 기체의 시간에 따른 유량 변화에 의하여 주기적으로 변화하게 된다. 이러한 유량 변화는 장기적으로는 결국 펌프의 신뢰성(내구수명)에 영향을 주게 되며, 특히 고유량 및 저유량을 반복하게 되는 공정에 있어서는 더욱 큰 영향을 미치게 된다. 또한 챔버 내부는 다양한 화학적 반응이 일어나며 이러한 공정 기체들의 높은 온도는 결국 챔버에 연결된 펌프의 성능 및 신뢰성에도 영향을 주게 된다. 대부분의 반도체 및 LCD 공정이 이루어지는 압력에서는 전도 및 대류의 열전달 형태보다는 열복사에 의한 영향을 받게 되어 챔버를 적절히 설계한다면 펌프에 직접적으로 전달되는 복사량은 상대적으로 낮고, 펌프에 미치는 영향도 크지 않게 된다. 그러나 압력의 변화에 따라 전도 및 대류의 영향이 커지게 되는 경우에는 펌프 자체 및 성능에 큰 영향을 주게 될 것이다. 터보형 펌프의 국내(KS) 및 국제규격(ISO)의 성능시험방법에는 이러한 온도에 따른 펌프의 성능 특성 변화를 다루고 있지 않으며, 크라이오 펌프인 경우 열복사의 영향에 대한 시험방법이 일부 공개되어 있다[J. Vac. Sci. Technol. A 17(5)]. 본 연구에서는 기체의 유량 및 온도 변화에 따른 진공 펌프의 성능 특성 변화를 고찰하고자 하며, 향후 이러한 시험방법에 대한 표준 절차를 확립하고자 한다.

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