• Composites Research
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• v.20 no.3
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• pp.1-7
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• 2007

Manufacturing process of the shear thickening fluid(STF) and evaluation of the ballistic penetration resistance performance of the Kevlar-STF composites were studied. STF was made from silica and ethylene glycol, and the Kevlar-STF composite was made by impregnating the STF into the Kevlar fabric. Specimens including neat Kevlar woven fabrics and Kevlar-STF composites with two types of silica were prepared and carried out the ballistic tests. From the results STFs represented shear thickening behavior irrespective of the silica type, and Kevlar-STF composite with spherical silica showed best ballistic penetration resistance performance among them. Especially the specimens of Kevlar-STF composites with spherical silica showed radial fiber deformation by the projectile during the tests, that was somewhat different deformation behavior from those of the neat Kevlar fabrics shown fiber pull-out phenomena or fracture.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.21 no.1
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• pp.300-307
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• 2020

This study examines the reliability evaluation concept and procedure of bulletproof materials (BRP: Bulletproof Reliability Program). ASRP, RAM analysis tasks were utilized for the study. Based on this analysis, the concept, method, performance system, and procedure of BRP were examined. The BRP task execution procedure consists of the following four steps. First, the business (evaluation) planning stage establishes the evaluation plan every year. Second, there is a testing stage that performs the general inspection, functional test, and operational test according to the established plan. Thirdly, there is an evaluation/analysis phase to synthesize/analyze the results and to judge the appropriate grade considering the performance of bulletproof materials. Finally, the follow-up step of each group according to the result. The following criteria are suggested for BRP implementation: BRP testing capability, development of BRP evaluation method, and recognition of the importance of BRP business.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.22 no.1
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• pp.338-344
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• 2021

In this study, an actual test procedure was considered for the effective operation of a bulletproof test. The problems of the existing system were drawn in two ways. First, it is difficult to mount items of various shapes. Second, various test standards cannot be applied. To improve these problems, an automated and standardized mounting system was designed/applied to mount various items. The multi-purpose mount was compatible with the backing support for body armor testing. The sample holding frame was located inside and was designed to mount samples of various sizes and shapes through vertical movement and fixation without a separate detachment/attachment process. A comparison of the economics before and after the introduction of the item mounting system confirmed the effectiveness of the system by the increased number of daily tests and equipment utilization and reduced hourly cost.

• Journal of the Korea Institute of Military Science and Technology
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• v.21 no.1
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• pp.69-73
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• 2018

Korean-peacekeeper's transparent armors in Iraq showed delamination, cracking and clouding a decade ago. And there were also similar deterioration recurrences in KLTV during the operational test a few years ago. Also, the differences between operational capability & lab Bullet-proof test condition, and insufficiency of military protection spec resulted in incomplete bullet-proof results. Moreover, although so many ground weapon systems have been developed, there were not secure test & evaluation codes to verify transparent armoured glasses equal to advanced-overseas products. So in this study, first, environmental test codes were established that all tests should be carried out as the application of only one specimen with newly adopted thermal shock test instead of completing each test with different one. Second, protection standards were integrated through the analysis of global developed country's specifications and reinforced as adding to the real mock-up condition if vehicle's glasses are smaller than standard specimen. Hereby, by applying to test-codes which including actual operational & vehicular conditions, the gap between development test and operational environment was minimized.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.21 no.6
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• pp.332-339
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• 2020

This study was a prior study to establish the shelf life of bulletproof helmets, considered the aging factor of bulletproof helmets. To estimate the aging factor of bulletproof helmets, we established a hypothesis that the 'temperature' factor would have the greatest impact on the shelf life of the bulletproof helmet, considering the environmental treatment of the American army's bulletproof helmet's materials. To verify the hypothesis, high temperature acceleration environmental treatment of bulletproof helmets was performed, and the Arrhenius formula was applied to calculate the shelf life. The study result confirmed the negative correlation between bulletproof performance and high temperature, and the influence of temperature as an aging factor was not significant by deriving life by using the Arrhenius model. The limitation of this study is that we couldn't obtain enough samples due to the specificity (miliary supplies) of the test subjects. However, given that the life-related research on bulletproof helmets has not been carried out, this research has great implications and could be used as a reference for improving the Korean Army's bulletproof helmet specifications.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.22 no.1
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• pp.372-378
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• 2021

A body armor vest is a form of munition related directly to the safety and life of combatants. Therefore, it must meet the requirements for ballistic resistance. The ROK demands the performance of body armor vest meet the Level IIIA specified by the NIJ STD-0101.06 published by the US National Institute of Justice. This study performed acceptance tests on body armor vests. The factors for evaluating the ballistic resistance evaluated were not only whether it penetrates when shooting but also whether the BFS (Backface Signature) depth does not exceed 44 mm when it does not penetrate. The factors were assessed to determine if they were consistent or not. The BFS depth is affected by various test factors, such as the physical properties of the backing material and the changes in the amount of impact with the bullet velocity. In this study, an analysis of the bulletproof performance was performed by extracting the data with the same conditions using ANOVA to remove the influence of these external factors. The analysis revealed a correlation between the BFS depth, bullet velocity, vest conditions, and protection area. The mass production process was analyzed by estimating the Interval of BFS on each lot. Through this, a new methodology for ballistic resistance evaluation and paradigm for future quality assurance is suggested.

• Composites Research
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• v.20 no.3
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• pp.17-24
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• 2007

In this study, the failure modes by ballistic impacts were studied both for a neat Kevlar woven fabric and a Kevlar liquid armor impregnated with shear thickening fluid (STF) containing silica particles. These two materials showed quite different failure modes macroscopically in ballistic impacts tests used by Cal.22 FSP and 9mm FMJ bullet. Yarn pull-out for the neat Kevlar woven fabric and yarn fracture occurred partially through all plies from 1st ply to last one for the STF-Kevlar are an important energy absorption mechanisms. The results observed by S.E.M showed commonly fiber damage which are torn skin in the longitudinal fiber direction, fiber split axially and fiber fracture for two materials. The reasons why STF-kevlar liquid armor material exhibits excellent ballistic performance are as follow: firstly the increased friction forces between yarn-yarn and fabric-fabric covered with silica particles and secondary the evolution of shear thickening phenomenmon resulting in suppression of yarn mobility.

• Composites Research
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• v.24 no.2
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• pp.46-50
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• 2011

This paper describes the state of the art for the development of metallic armor materials which are mainly used as armor plates of the combat vehicles. Several important micro-structural features affecting ballistic properties of the metallic armor are discussed. Optimization of the strength and toughness balance of the metallic armor is necessary for the improvement of the ballistic performance resulting from maximizing the resistance to the penetration of the bullet and also to brittle failure of the plates. Understanding and control of the adiabatic shearing phenomenon developed remarkably during high strain rate deformation is needed to prevent brittle failure of the metallic armor materials.

• Korean Journal of Materials Research
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• v.7 no.9
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• pp.795-804
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• 1997

전면재를 알루미나, 후면재를 Kevlar또는 S-2 유리 섬유강화 복합재료로 접합한 이종재료 장갑에 대하여 알루미나의 두께 변화와 복합재료의 적층구조에 따른 고속충격 특성 변화에 대하여 연구하였다. 또한 시험재료의 동적 관통현상을 분석하기 위하여 고속촬영기법이 이용되었다. 시험결과, 전면재인 알루미나는 충격탄자 직경의 80% 상당하는 두께(본 실험에서는 6nm)인 경우 양호한 방탄성능을 보였다. 후면재인 복합재료는 섬유를 alternating 주조로 적층한 경우가 laminar구조로 적층한 것에 비하여 더 우수한 방탄성능을 나타내었다.

• Composites Research
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• v.24 no.6
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• pp.7-11
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• 2011

Polyurethane oligomers (PUOs) such as UA8297, UP127 and EB8200 were utilized to enhance the anti-bullet property of Dyneema$^{(R)}$/vinylester composites. First, prepregs of PUO and vinylester (XSR10) were prepared via spray coating on Dyneema$^{(R)}$ fabric at 21 % resin content (by volume). In addition, spray coating and film lamination were also carried out with a mixture of XSR10/PUO for selected PUOs. Next, the prepregs were dried at RT for 1-2 h and then at $100^{\circ}C$ for 30 min to remove the solvent and to provide partial cure when necessary. The prepregs were stacked in 24 layers and cured at $120^{\circ}C$ for 5 min under the contact pressure and for additional 25 min at 150 $kg/cm^2$. Finally, the anti-bullet properties of composite samples were evaluated by measuring $V_{50}$ with simulated fragment projectile (SFP, 17 gr). The results showed a 6.5 and 9.0 % increase of $V_{50}$ with UP127 and EB8200, respectively.