• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2018.06a
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• pp.44-44
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• 2018

칼라도장강판은 금속 제품의 제품화 공정 중에 도장 공정을 생략함으로 경제적이며, 제조공정 중 발생할 수 있는 VOCs(Volatile Organic Compounds)의 배출 염려가 없어 건축 및 가전 산업에 다용되고 있다. 칼라도장강판은 용융아연도금강판(GI), 전기아연도금강판(EGI), 용융알루미늄아연합금도금강판 등이 기재로 적용되고 있으며, 최근 마그네슘 성분이 첨가되는 고내식 도금강판 개발과 함께 고내식 도금강판을 이용한 칼라도장강판의 개발 및 수요 발굴을 위한 연구가 활발하게 진행 중에 있다. 칼라강판의 구성은 일반적으로 도막 밀착성 확보를 위한 화성처리층, 기재와 도막간의 밀착성과 내식성 개선을 위한 하도층(primer layer), 가공성, 내오염성, 의장성 등의 기능성 부여를 위한 상도층(top layer)의 구조로 도장되어 있다. 도료는 가공성, 내오염성, 경도 등의 기능성이 우수한 폴리에스테르 수지계가 가장 폭넓게 사용되고 경화제로는 멜라민 화합물과 이소시아네이트 화합물이 널리 사용되고 있다. 칼라도장 강판은 1970년대 이후 본격적으로 보급되어 사용되기 시작하였으며, 화성처리층은 밀착성과 내식성이 우수한 크로메이트처리가 널리 사용되고, 하도층은 방청성이 우수한 크로메이트계 방청 안료를 함유시킨 도료가 일반적이다. 그러나, 전기전자 제품에 적용되는 칼라도장강판은 2006년에 RoHS 규제의 시행과 더불어 6가 크롬 사용 제한의 영향으로 크롬프리 화성처리가 일반화되어 적용되고 있으며, 그 동안 6가 크롬 제안이 유보적이었던 건축용 칼라도장강판 또한 크롬프리 화성처리층 및 크로메이트계 방청 안료의 하도층 적용을 회피하고 있는 추세이다. 이에 따라, 고내식 합금도금강판을 기재로 사용하고 기존의 화성처리층과 하도층에 크롬프리 수지를 적용하는 연구개발이 활발하게 진행 중에 있다. 본 연구에서는 마그네슘이 첨가된 고내식 합금도금강판으로 Al-Mg-S i강판과 용융 Zn-Al-Mg 합금도금강판에 기존의 상용화 공정에서 사용되는 크롬계 및 크로프리 화성처리 적용 칼라도장강판에 대한 내식성 등 칼라도장강판의 특성에 대해 발표한다.

• Korean Chemical Engineering Research
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• v.49 no.6
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• pp.745-751
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• 2011

In this study, zinc or cerium exchanged zeolite was introduced to develop a novel anti-corrosion pigment. The primer paint was made using them and was coated on galvanized(GI) steel. The anti-corrosion performance was measured using electrochemical impedance spectroscopy(EIS). And scanning vibrating electrode technique(SVET) was employed to observe the cut-edge corrosion process of the coated GI steel. From EIS and SVET results, it could be confirmed that Ce ion-exchanged zeolite showed the anti-corrosion performance higher than Shieldex C303 and Zn ionexchanged zeolite. Finally, it was found that metal ion-exchanged zeolite may provide new possibility as the smart cathodic corrosion inhibitor delivery systems on galvanized steels.

• Applied Chemistry for Engineering
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• v.16 no.2
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• pp.212-216
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• 2005

Benzotriazole which is used as a corrosion inhibitor for the zinc coated steel was intercalated into Na-MMT. X-ray diffraction experiments on intercalant/silicate composite samples demonstrated that the intercalation of intercalant leads to an increase in the spacing between silicate layers. Water soluble poly(ethylene-co-acrylic acid) (PEA) nanocomposites, to use as a coating agent, were prepared with these modified MMT. We found that mono-layered silicates were dispersed in PEA matrix and those resultants were exfoliated nanocomposites. From the result of salt spray test, we found that this coating agent prepared with water soluble poly(ethylene-co-acrylic acid) (PEA) nanocomposite provided good corrosion protection. These results were caused by decreasing the rate of oxygen permeation from silicate layers dispersed homogeneously in PEA matrix and the effect of corrosion inhibitor from benzotriazole.

• Journal of Korean Society of Water and Wastewater
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• v.19 no.1
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• pp.68-77
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• 2005

This study was performed to evaluate the application of corrosion inhibitor and to examine the correlation between corrosion rate and red water in a series of batch tests and a test using auto corrosion monitoring system at A water treatment plant in Gyeonggido. The corrosion study in the auto corrosion monitoring system indicated that Fe concentration decreased by 30~50% and corrosion rate also reduced remarkably with corrosion inhibitor at $1.8mg\;PO_4/L$. After addition of corrosion inhibitor, it was indicated the effective adsorption of the inhibitor on the surface of the pipe line forming a protective film. The corrosion rate increases with the increase in Fe concentration. With $1.8mg\;PO_4/L$ of corrosion inhibitor, the corrosion rate decreased remarkably. Fe concentration had correlation to not only red water problems but also the corrosion rate that actually dissolved into the water, primarily due to the deposition of oxidized iron or other compounds as a scale, which serves as a large reservoir of corrosion by-product. Therefore, corrosion rate can be estimated by Fe concentration. For these reasons, an effective corrosion inhibitor is also an effective red water control reagent. The effect of the corrosion inhibition can last for some time even the application the corrosion inhibitor is discontinued. For the cost effective and efficient corrosion control, the concentration and timing of corrosion inhibitor addition must be determined properly.

• Journal of Environmental Health Sciences
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• v.29 no.3
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• pp.65-71
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• 2003

The injection concentration of corrosion inhibitor increases under the pH 7, temperature of 2$0^{\circ}C$, and alkalinity of 35 mg/l (as CaCO$_3$), the corrosion rate gradually decreased. When the corrosion inhibitor of 10 mg/l is injected, the corrosion rate for carbon steel pipe, galvanized steel pipe, and copper pipe reduces for 37, 66 and 61 % respectively that it is more efficient on galvanized steel pipe and copper pipe. As a result of examination of corrosion rate at pH 6, 7, and 8 when injecting 10 mg/l of corrosion inhibitor under the conditions of 2$0^{\circ}C$ in water temperature and 35 mg/l (as CaCO$_3$) in alkalinity, the efficiency of the corrosion inhibitor increases as the pH increases. For carbon steel pipe, it does not show much a difference with the change of the pH condition, but galvanized steel pipe and copper pipe clearly show the corrosion rate depending on the change of the pH condition. The efficiency of corrosion inhibitor is low as the concentration of residual chlorine is high, but it does not show a great influence at 0.4 mg/l or less. For each pipe type, in the case of carbon steel pipe, the range of increase of corrosion speed following the residual chloride is higher than the other pipe types. In the meantime, the effect following the residual chlorine in copper pipe is low.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2017.05a
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• pp.7-8
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• 2017

Corrosion of reinforced concrete embedded in concrete is a deterioration phenomenon due to intrusion of embodied or Airborne chloride ions. Corrosion of a embedded steel increases the volume of the rebar and causes damage to the structure such as cracking and peeling of the concrete. This causes penetration of various corrosive factors and accelerates the corrosion of reinforcing bars, which has a serious effect on the durability of the structure. Researches on the corrosion phenomenon of these rebars by electrochemical methods have been carried out for a long time, but it is a lack of research in Korea. Therefore, in this study, one of electrochemical experimental methods, Tafel extrapolation method, was used to evaluate the performance of reinforcing bars according to the amount of NaCl and LiNO₂ added to concrete.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2013.05a
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• pp.55-55
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• 2013

중금속이 함유되지 않은 친환경 방청코팅제 개발을 위해 현재 국내 시장을 잠식하고 있는 외산 무기 아연말 피막기술의 국산화 상용기술 방안과 경쟁력 확보를 위해 다양한 연구방법을 시도하였으며, 외산 기술에 상응하는 SST 1,000시간이상의 고내식성 확보 기술을 제안하고자 한다.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.20 no.5
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• pp.7-12
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• 2019

The naval surface vessels, which were often exposed to harsh marine environment, tended to be corrosive due to military operations on various sea-areas and courses. Although R.O.K Navy applied various methods to protect further corrosion, the hull corrosion occurred due to cavitation were found on the naval surface vessels at regular and occasional docking. Hull corrosion was a critical factor directly to affect the lifetime of ships and their operational capabilities adversely. In this paper, EH 2350, which was the main anticorrosion paint used by R.O.K. Navy, was compared with DuraTough DL by used by the U.S Navy to collect materials related to anti-corrosion paint. In addition, the paint compatibility verification was conducted through wear abrasion test. Assuming that it was exposed to sea-environment various both abrasion cycle and weight for objective verification. by varying both the abrasion cycles and weights. In this study, the reliability of the EH 2350 conformity, which was used in Naval surface vessels, was secured.

• Proceedings of the Korea Concrete Institute Conference
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• 2009.05a
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• pp.107-108
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• 2009

This is an experimental study on using the Honeycomb System show you the method of increasing ability of ductility and shear strength seismic performance to reinforced concrete column and masonry waist-high wall.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2021.05a
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• pp.112-113
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• 2021

Phosphate based inhibitor is playing a decisive role in inhibiting the corrosion of steel rebar in chloride condition. We have used different amount of ammonium phosphate monobasic (APMB) as corrosion inhibitor in mortar with different amount of chloride ions. The compressive strength, flexural strength, open circuit potential (OCP), electrochemical impedance spectroscopy (EIS), potentiodynamic polarization resistance (PPR), scanning electron microscopy (SEM) and Raman spectroscopy were performed to access the effect of inhibitor on corrosion resistance. As the amount of inhibitor is increased, the compressive strength increased. The electrochemical results show that as the amount of inhibitor and chloride ions are increased, the total impedance and corrosion resistance of steel rebar increased attributed to the formation of the stable oxide films onto the steel rebar surface. It is suggested that APMB can work in high concentration of chloride ions present in concrete where phosphate ion helps in formation of stable and protective phosphate based oxide film.