• Title/Summary/Keyword: 발열거푸집

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Experimental Study on Properties of Temperature History Using Heating Sheet and Insulation Form at Low Temperature (발열시트 및 단열재를 사용한 거푸집 내부 콘크리트의 저온환경하 온도이력 특성에 관한 실험적 연구)

  • Choi, Si-Hyun;Lee, Han-Seung;Choi, Hyun-Kuk
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.4
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    • pp.132-139
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    • 2017
  • In this study, in order to prevent the frost damage of the concrete, the characteristics of the form using heating sheet utilizing the chemical reaction of quicklime and the insulation were evaluated through experiments at low temperature. In the case of form at $-10^{\circ}C$, the form with attached heating sheet showed a temperature history of more than $10^{\circ}C$ higher than that of wood form at the early of concreting due to heat of the quicklime in the heating sheet. In the case of the insulated form, the concrete was kept at a high temperature by preserving the hydration heat. When the heating sheet and the isopink(extruded polystyrene) were attached together on the form, the effect was the same as that of the vacuum insulation. The compressive strength of the form with vacuum insulation and form with isopink, heating sheet as measured about 5 MPa at age 3. The experimental in Mongolia, as with the pervious results, the form with the heating sheet and the insulation showed the highest temperature history over $25^{\circ}C$ for 48 hours. Therefore, it was confirmed that the heating sheet and insulation are attached to the form, which helps the concrete strength development at low temperature by heat generation and the insulation effect.

Hydration Heat Control of Marine Pier Foundation using Low-Heat Cement and Mesh Form (저발열 콘크리트와 Mesh형 거푸집을 이용한 교각기초의 수화열 저감 방안 연구)

  • Cho, Yong-Yeon;Lee, Won-Joon;Won, Jong-Hwa;Kim, Tae-Min;Kim, Moon-Kyum
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2009.04a
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    • pp.315-318
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    • 2009
  • 본 논문에서는 해상 기초 교각 매스 콘크리트의 수화열 저감 방안을 다루었다. 저발열 콘크리트, Mesh형 거푸집 공법 등에 대한 실험을 수행하여 각각의 수화열 저감효과를 평가하였다. 현장 실험은 사용 시멘트와 거푸집의 종류, 거푸집의 사용 면수에 따라 총 4 type으로 구성하였으며, 이에 대한 실험 결과와 유한 요소 해석 결과를 비교, 검증하여 최종적인 수화열 저감 성능을 도출하고자 하였다. 실험을 통해, 저발열 시멘트와 유로폼을 사용하는 것이 수화열 저감을 위해 효과적인 방법으로 판명되었으나 추가 공사비의 발생으로 효율성이 떨어질 것으로 판단된다. 또한 Mesh형 거푸집 적용 면 수와 온도 상승 저감 효과는 비례하는 것을 알 수 있었지만 내 외부 온도차가 다소 크게 나타나 수화열에 의한 균열 발생 확률면에서는 다소 불리하게 나타났다. 그러나 실험 단계에서 생략된 양생과 관리를 통하여 균열의 저감효과를 거둘 수 있을 것으로 판단되며, 추가적으로 거푸집 해체 단계를 생략함으로 공기단축 측면에서 유리할 것으로 판단된다.

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Early Strength Development of Concrete Cured with Microwave Heating Form (마이크로웨이브 발열거푸집을 적용한 콘크리트의 조기강도 발현특성)

  • Koh, Tae Hoon;Hwang, Seon Keun;Moon, Do Young;Yoo, Jung Hoon;Song, Jin Woo;Ko, Ji Soo
    • Journal of the Korean Society for Railway
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    • v.17 no.5
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    • pp.365-372
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    • 2014
  • Technologies for rapid concrete curing using elevated temperature are important for saving cost and time when constricting concrete structures. Recently, a microwave heating form was developed. In this study the early strength of concrete cured by the developed form was experimentally investigated. Large scale mock up tests were conducted six times, and the results were analyzed based on the maturity theory. Logarithmic correlation curves were generated based on the measured strength and estimated maturity. It was confirmed that the strength development of the concrete cured by microwave heating form can be estimated by the equivalent age theory usually applied to steam-curing technology. By using the microwave heating form, one day at most is enough to get the required strength for the safe removal of forms, even in cold weather.

Compressive Strength Development Model for Concrete Cured by Microwave Heating Form (마이크로웨이브 발열거푸집으로 양생된 콘크리트의 압축강도발현 모델)

  • Koh, Tae-Hoon;Moon, Do-Young;Bae, Jung-Myung;Yoo, Jung-Hoon
    • Journal of the Korea Concrete Institute
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    • v.27 no.6
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    • pp.669-676
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    • 2015
  • Time dependent model for prediction of compressive strength development of concrete cured by microwave heating form was presented in this study. The presented model is similar to the equation which is given in ACI 209R-92 but the constants which is dependent on cement type and curing method in the presented model are modified by the regression analysis of the experimental data. Laboratory scale concrete specimens were cast and cured by the microwave heating form and drilled cores extracted from the specimens were fractured in compression. The measured core strengths are converted to standard core and in-situ strengths. These in-situ strengths are used for the regression.

An Experimental Stuty on Mass Concrete Durability & Hydration Heat Generation Characteristics according to Kinds of Cement & Form (시멘트 및 거푸집 종류에 따른 매스콘크리트의 내구성 및 수화발열특성에 관한 실험적 연구)

  • Kim, Kang-Min;Moon, Sang-Bong;Song, Yong-Soon;Kang, Suck-Hwa;Choi, Sam-Soon;Cho, Yong-Yeon
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.359-360
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    • 2009
  • This Study is performed Mock-up test accounting for height of placement to review behavior of mass concrete according to kinds of cement & form. First, we measured hydration heat and show a different hydration heat generation characteristics as compared with each other. And we measured mortar outflow, the strength of concrete core and standard specimens, concrete's ability to resist chloride ion penetration in order to durability estimation of concrete. This study was aims to improve quality of mass concrete under marine environment.

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Compressive Strength Properties of Concrete by the Form Material Change at 10 below Zero (양생온도 -10℃에서 거푸집 재료 변화에 따른 콘크리트의 압축강도 특성)

  • Choi, Si-Hyun;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.107-108
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    • 2016
  • When the construction in a low temperature, the concrete performance is deteriorated by frost damage at early age. In this study, the form utilizing heating sheet and insulation is measured the performance to prevent frost damage at 10 below zero. It produced five types of the form and to measure the temperature history and compressive strength. At first, form attached heating sheet showed the highest temperature. But the form attached vacuum insulation showed the highest temperature ever since 12hours. In the case of compressive strength, the form attached heating sheet + isopink(polystyrene foam board) showed the highest compressive strength. It was followed by vacuum insulation. As a result, the form utilizing insulation and heating sheet helped to prevent frost damage.

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A Study on the Energy Consumption Cost in the Winter and Calorific Value by Insulated Gang-form (단열갱폼 적용에 따른 동절기 보양비 사용량 및 발열량 검토에 관한 실험적 연구)

  • Nam, Kyung-Yong;Choi, Suk;Ahn, Sung-Jin;Lim, Myung-Kwan
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.1
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    • pp.53-60
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    • 2020
  • This paper aims to examine the insulation performance of insulated gang form by changing the energy (power) consumption and concrete calorific value to assist in concrete protection in cold weather. According to the test results, the general gang form will generate three times the energy (power) consumption for 12 hours after the concrete is poured. In contrast, insulated gang foam consumed no energy (power) for 21 hours after pouring. The final power consumption was 3.7 times higher than that of the general gang form, confirming the improved performance of insulated gang form with regard to energy (power) consumption. The calorific value examination shows that the calorific value changes significantly according to the change of outside temperature after concrete placement in the case of the general gang form. However, in the case of the insulated gang form, only a slight heat loss occurred in the part of the frame, and it showed a constant heating pattern from the concrete casting to the demolding of the mold.

Study on the Crack Control Effect of Moist Curing Equipment in Side Wall of Building (습윤양생 장치를 이용한 아파트 측벽 균열제어에 관한 연구)

  • Kim, Dae-Geon;Lee, Dong-Woon
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.2
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    • pp.127-134
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    • 2017
  • In this study, moist curing equipment was used in the exist gang-form system. By achieving sufficient spray curing, the quality of the concrete was improved and the cracking occurred in building's side wall was decreased. The following results could be made as the conclusion. For the compressive strength, all zones showed the similar results. Comparing with the zone without using moist curing equipment, the zone used moist curing equipment showed higher rebound hardness results. For the cracking, the zone utilized moist curing equipment showed the cracking averaged as 6.6 m and the zone without using moist curing equipment showed the cracking averaged as 10.3m. The effectof reducing cracking by utilizing moist curing equipment is about 36 %. Using moist curing equipment is considered as a good solution to reduce the cracking in the structure. Considering all the factors analysed, using moist curing equipment improved the quality of the concrete and decreased the cracking. When this equipment was used in the construction site, it is expected that the construction periodcan be shrunk and the ratio of defect caused by drying shrinkage can be decreased. In this research conditions, The 0.3mm sized moist curing equipment provided the most desirable results on concrete quality and preventing cracking.

The Long-term Durability Evaluation of PC Box for Near-surface Transit System manufactured by Microwave Heat curing (마이크로웨이브 발열양생에 의해 제작된 저심도 철도시스템용 PC BOX의 장기내구성 평가)

  • Koh, Tae-Hoon;Yoo, Han-Ju
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.4
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    • pp.766-771
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    • 2016
  • This study examined the long-term durability of PC boxes, which was manufactured by low-carbon eco-friendly concrete using an alternative binder to cement and alternative fine aggregate to sand and microwave heat curing system to reduce the construction cost of a near-surface transit system. Based on the test results, the initial compressive strength of microwave heat cured concrete was higher than that of the steam cured concrete, but those were similar in the long-term age. In addition, there was no significant difference between the two curing conditions in the chemical resistance and the freeze-thawing resistance, and the chloride ion penetration level of the concrete cured by two methods was very low. Therefore, low-carbon eco-friendly concrete and microwave heat curing technology are expected to contribute to the economic construction of a near-surface transit system, and reduce carbon dioxide emissions and environmental impact.

The experimental investigation for the curing condition deduce of the Polymer concrete manhole (폴리머 콘크리트 맨홀의 양생 조건 도출을 위한 실험적 고찰)

  • Kim, Dong-Hun;Han, Jin-Woo
    • 한국정보통신설비학회:학술대회논문집
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    • 2008.08a
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    • pp.545-548
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    • 2008
  • 불포화 폴리에스테르 수지를 결합재로 사용하여 제작되는 폴리머 콘크리트 맨홀은 조기 고강도 발현, 접착성. 수밀성, 내동결융해성, 내약품성, 내마모성, 전기절연성이 우수하여 프리캐스트로 제작되는 많은 통신용 맨홀에 적용되고 있다. 폴리머 콘크리트의 결합재로 사용되는 불포화 폴리에스테르 수지는 열경화성수지로써, 자체 발열에 의해 거푸집을 탈형할 정도의 초기 경화 반응이 나타나지만, 구조물로서 요구되는 소요 강도를 발휘하기 위해서는 적정 온도에 의한 추가 양생이 반드시 필요하다. 이에 본 논문에서는 폴리머 콘크리트의 휨 강도 시험용 공시체를 사용하여, 다양한 양생 온도 조건 및 양생기간에 따른 휨 강도를 측정하였으며, 이를 가열 촉진 양생에 의한 휨 강도와 비교하여 콘크리트가 소요 강도를 발휘하는데 요구되는 적정 온도와 기간을 도출하였다. 이를 통해 폴리머 큰크리트 맨홀의 품질 확보를 위한 생산 관리와 제품 검사를 체계적이고 효율적으로 수행할 수 있도록 하였다.

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