• Title/Summary/Keyword: 반응표면계획법

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Neural Network Modeling for HDP-CVD Process Optimization of $SiO_2$ Thin Film Deposition (HDP-CVD로 증착된 실리콘 산화막 공정조건 최적화를 위한 신경망 모델링)

  • Park, In-Hye;Yu, Gyeong-Han;Seo, Dong-Seon;Hong, Sang-Jin
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2006.10a
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    • pp.2-3
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    • 2006
  • 본 논문에서는 신경망 모델링을 통하여 HDP-CVD를 이용한 실리콘 산화막 형성에 영향을 주는 다섯 가지 공정 장비 변수와 그에 따른 두 가지 출력 파라미터 Deposition rate과 Uniformity와의 관계를 동시에 고려한 특성결과를 분석하고, 최적의 recipe를 Genetic Algorithm을 통해 제시하였다. 실험계획법을 사용하여, 필요한 실험의 횟수를 최소화 하였으며 그 실험결과를 신경망 모델링을 통하여 입력변수와 출력파라미터의 관계를 3차원의 반응표면 곡선으로 분석하였다. 이 과정을 통해 Deposition rate과 Uniformity을 동시에 고려한 두 출력파라미터를 만족하는 최적의 입력변수 값들을 제시하였다.

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Optimization of Iso-flavonoids Extraction Process from Kudge Using Ultrasonic Irradiation Energy (초음파에너지를 이용한 칡으로부터 이소플라보노이드의 추출공정 최적화)

  • Lee, Seung Bum;Kim, Su In;Hong, In Kwon
    • Applied Chemistry for Engineering
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    • v.29 no.5
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    • pp.503-509
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    • 2018
  • In this study, we used the ultrasonic extraction process as a method to extract antioxidant substances from kudzu, and measured the content of iso-flavonoids puerarin, daidzein, daidzin contained in kudzu. The response surface methodology which is a statistical analysis method for optimizing the extraction amount of iso-flavonoids from the kudzu and the process condition for maximizing the yield was applied. It is the final objective of this study to effectively derive the condition of the process that matches the target response with a minimum number of experiments and analyze the effect of each process condition on the response. In the response surface methodology, the central composite design was applied and the optimum condition was analyzed, and the three independent variables were set to ultrasonic irradiation time, volume ratio of ethanol/ultrapure water, ultrasonic irradiation power. Using the response surface methodology, the optimum conditions with the maximum extraction yield and the content of iso-flavonoids were evaluated as ultrasonic irradiation time (24.75 min), ethanol / ultrapure water volume ratio (39.75 vol%), ultrasonic irradiation power (592.36 W). The overall satisfaction level appears as high as 0.8938, which is recognized at a significance level within 5%. As a result of analyzing the optimization process, it was confirmed that the ultrasonic irradiation time is the factor that most affects the responses.

Optimization of coagulant dosage using response surface methodology with central composite design (반응표면분석법-중심합성계획을 이용한 최적 응집제 주입량 산정 연구)

  • Kim, Yeseul;Oh, Jeill
    • Journal of Korean Society of Water and Wastewater
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    • v.29 no.2
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    • pp.193-202
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    • 2015
  • The determining the appropriate dosage of coagulant is very important, because dosage of coagulant in the coagulation process for wastewater affects removing the amount of pollutants, cost, and producing sludge amount. Accordingly, in this study, in order to determine the optimal PAC dosage in the coagulation process, CCD (Central composite design) was used to proceed experimental design, and the quadratic regression models were constructed between independent variables (pH, influent turbidity, PAC dosage) and each response variable (Total coliform, E.coli, PSD (Particle size distribution) (< $10{\mu}m$), TP, $PO_4$-P, and $COD_{cr}$) by the RSM (Response surface methodology). Also, Considering the various response variables, the optimum PAC dosage and range were derived. As a result, in order to maximize the removal rate of total coliform and E.coli, the values of independent variables are the pH 6-7, the influent turbidity 100-200 NTU, and the PAC dosage 0.07-0.09 ml/L. For maximizing the removal rate of TP, $PO_4$-P, $COD_{cr}$, and PSD(< $10{\mu}m$), it is required for the pH 9, the influent turbidity 200-250 NTU, and the PAC dosage 0.05-0.065 ml/L. In the case of multiple independent variables, when the desirable removal rate for total coliform, E.coli, TP, and $PO_4$-P is 90-100 % and that for $COD_{cr}$ and PSD(< $10{\mu}m$) is 50-100 %, the required PAC dosage is 0.05-0.07 ml/L in the pH 9 and influent turbidity 200-250 NTU. Thus, if the influent turbidity is high, adjusting pH is more effective way in terms of cost since a small amount of PAC dosage is required.

Production of Chiral Styrene Oxide by Microbial Enantioselective Hydrolysis Reaction (미생물 입체선택성 가수분해 반응을 이용한 광학활성 Styrene Oxide 생산)

  • 윤성준;이은열
    • KSBB Journal
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    • v.15 no.6
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    • pp.630-634
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    • 2000
  • Chiral epoxides are useful chiral synthons in organic synthesis, and various biological methods have been investigated for their production. In this work, the enantioselective resolution of racemic styrene oxide was investigated using Aspergillus niger sp. for the production of optically pure (S)-styrene oxide. The enantioselectivity and initial hydrolysis rates of the racemic substrate were highly dependent of the pH, temperature, and the volume ratio of cosolvent. Experimental sets of pH, temperature, and the volume ratio of cosolvent were investigated using a central composite experimental design, and reaction conditions were optimized by response surface analysis. The optimal conditions of pH, temperature, and the volume ratio of cosolvent were determined to be 7.78, $28.32^{\circ}C$, and 2.4%(v/v), respectively, and optically pure (S)-styrene oxide (>99% ee) was obtained at 35% yield using this microbial enantioselective hydrolysis reaction.

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Decomposition of Triclosan onto E-beam Process using a Design of Experiment(DOE) (전자빔을 이용한 triclosan 제거에 있어서 실험계획법의 이용)

  • Jang, Tae-Bum;Lee, Si-Jin
    • Journal of the Korean GEO-environmental Society
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    • v.13 no.6
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    • pp.51-57
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    • 2012
  • This study investigated on the photolytic degradation of Triclosan by E-beam process. The optimization of process was investigated during a series of batch experiments by design of experiments(DOEs). The DOE was one of the statistical application that was used for designed the response surface to determine the effects of each parameters. The responses were applied as removal rate of Triclosan(%, $Y_1$) and TOC removal rate(%, $Y_2$). Two independent variables were concentration of Triclosan and irradiation intensity that were designed as "$x_1$" and irradiation intensity was designed as "$x_2$". The regression equation in coded parameter between the Triclosan removal efficiencies(%) and TOC removal efficiencies(%) was $Y_1=63-12.4335x_1+15.1835x_2+5.8125x{_1}^2-5.6875x{_2}^2-0.75x_1x_2(R^2=95.1%,\;R^2(Adj)=91.7%)$ and $Y_2=46-8.8462x_1+11.7175x_2-0.75x{_1}^2-6.25x{_2}^2(R^2=98.7%,\;R^2(Adj)=97.7%)$, respectively. The model predictions agreed well with the experimentally observed results $R^2$ and $R^2(Adj)$ over 90% within both of $Y_1$ and $Y_2$. This result shows that the regression model express well about the effects of parameters on E-beam process and the statistical method was successfully applied.

Optimization of Organosolv Pretreatment of Waste Wood for Lignin Extraction (폐목재로부터 리그닌 추출을 위한 Organosolv 전처리공정의 최적화)

  • Lee, Hyunsu;Kim, Young Mo
    • Journal of Korean Society of Environmental Engineers
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    • v.39 no.10
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    • pp.568-574
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    • 2017
  • The purpose of this study was to optimize experimental conditions (time ($X_1$) (ranging of 26.36 - 93.64 min), concentration of sulfuric acid ($X_2$) (ranging of 0-2.5%) and temperature ($X_3$) (ranging of $136.4-203.6^{\circ}C$) for an organosolv pretreatment process to extract lignin from waste wood. The resulting quadratic model equation using RSM (response surface methodology) represented y (lignin yield) = $-79.89+0.91X_1+9.8X_2-2.54{\times}10^{-3}X_1{^2}-2.11X_2{^2}$. The $R^2$ (coefficient of determination) value of 0.8531 for a model indicates this model has statistically significant predictors at the 10% levels. The predictive results optimized by quadratic model produced a lignin yield of 12.46 g/100 g of dry wood under conditions of $178.2^{\circ}C$ and 2.32% $H_2SO_4$. The lignin yield was more affected by the acid catalyst concentrations than the reaction temperature, but the reaction time was not an influential factor for improving lignin extraction from waste wood in this organosolv pretreatment. According to ANOVA (analysis of variance), the significance probability (p-value) of model was smaller than 0.001 and simulation of obtained model equations showed a good reproducibility based on actual organosolv tests under optimal conditions.

화학복필름접착을 위한 최적화된 플라즈마 조건 확립

  • Park, Pyeong-Gyu;Choe, Yeong-Deok;Kim, Ui-Yong;Go, Jae-Seon;Yun, Byeong-Seon
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.05a
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    • pp.59.2-59.2
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    • 2009
  • 화학보호복은 독성이 있는 화학물질 및 미세분진등에 대해 공기를 차단하며 완전 밀폐형으로 공기호흡기 및 에어라인 같은 호흡보호장치와 함께 착용하여 신체부위를 보호한다. 그 예로 생물/화학보호복은 유독하고 해로운 생물/화학물질로 부터 인체를 보호해준다. 이들 보호복은 다양한 환경이 노출되어 장시간 작업을 위해서 오랜시간 보호성능을 유지해야한다. 특히, 이런 원단의 구성은 플라스틱과 고무류의 다층구조로 구성되어있다. 플라스틱류(폴리에틸렌, PTFE 등)는 표면장력이 너무 낮아 접착하는데 어려운 점이 많이 대두된다. 일반적인 표면처리방법은 크게 물리화학적 방법으로 4가지로 분류한다. 화학적산화, 불꽃처리, 플라즈마처리, UV 방사법 등이 있다. 이들 중에서 가장 간단한 산화처리는 플라즈마처리다. 이처리는 상온/상압하에서 대기 중 또는 가스내에 방전에 의해 플라즈마를 형성하고 이 플라즈마가 대상물의 표면분자와 격렬히 반응하게 하여 표면의 분자구조를 변화시킴에 따라 소수성의 표면에 Carboxyl, hydroxyl과 carbonyl과 같은 친수성으로 변하여 결합능력을 증가 시켜 표면장력을 높여주는 가장 효과적인 방법이다. 플라즈마 표면처리를 하고 나면 육안으로 표면의 변화를 감지할 수 없지만 접착, 잉크, 코팅을 잘 받아들이는 결과를 가져온다. 플라즈마 표면처리의 효과는 주로 부도체의 필름이나 합성수지 계열의 인쇄성과 접착성을 향상시키고자 많이 활용되고 있는 실정이다. 특히, 화학보호복과 같은 플라스틱류인 다양한 고분자 합성수지(Polyethylene, polypropylene, nylon, vinyl, PVC, PET 등)에 적용가능하다. 본 연구에서는 플라즈마처리조건에 영향을 주는 변수들을 고려하여 실험계획법(DOE, RSM)을 이용하여 최적화된 플라즈마 공정을 향상시키고자한다.

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Optimization for Flow Uniformity on the Selective Catalytic Reduction (SCR) System of a Steam Supply Boiler (열병합 보일러 SCR 장치의 유동 균일화를 위한 최적화 연구)

  • Park, Young-Bin;Jang, Choon-Man
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.415-420
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    • 2009
  • Selective Catalytic Reduction(SCR) has been used for the reduction of $NO_x$ in a steam supply boiler. Recently, the reduction of $NO_x$ becomes an important research field because of its negative effect on an environment. Shape optimization of circular poles installed in the chamber, which is located in upstream of a SCR, has been performed using response surface method and three-dimensional Navier-Stokes analysis to enhance gas flow uniformity. Three design parameters, diameter, arranging angle and stretching ratio of circular poles, are considered in the present study. Throughout the shape optimization of a circular pole, gas flow uniformity is successfully increased by decreasing local recirculation flow in a square duct chamber. Recirculation flow observed in the corner of the square duct can be reduced by proper installation of a guide vane or a blunt body. Detailed flow characteristics are also analyzed and discussed.

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Structure Design Sensitivity Analysis of Active Type DSF for Offshore Plant Float-over Installation Using Design of Experiments (실험계획법을 이용한 해양플랜트 플로트오버 설치 작업용 능동형 DSF의 구조설계 민감도 해석)

  • Kim, Hun-Gwan;Song, Chang Yong;Lee, Kangsu
    • Journal of Convergence for Information Technology
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    • v.11 no.2
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    • pp.98-106
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    • 2021
  • The paper deals with comparative study on sensitivity analysis using various methods regarding to design of experiments for structure design of an active type DSF (Deck support frame) that was developed for float-over installation of offshore plant. The thickness sizing variables of structure member of the active type DSF were considered the design factors. The output responses were defined from the weight and the strength performances. Various methods such as orthogonal array design, Box-Behnken design, and Latin hypercube design were applied to the comparative study. In order to evaluate the approximation performance of the design space exploration according to the design of experiments, response surface method was generated for each design of experiment, and the accuracy characteristics of the approximation were reviewed. The design enhancement results such as numerical costs, weight minimization, etc. via the design of experiment methods were compared to the results of the best design. The orthogonal array design method represented the most improved results for the structure design of the active type DSF.

Application of Experimental Design Methods for Minimum Weight Design and Sensitivity Evaluation of Passive-Type Deck Support Frame for Offshore Plant Float-Over Installation (해양플랜트 플로트오버 설치 공법용 수동형 갑판 지지 프레임의 최소중량설계와 민감도 평가를 위한 실험계획법 응용)

  • Kim, Hun Gwan;Lee, Kangsu;Song, Chang Yong
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.27 no.1
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    • pp.161-171
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    • 2021
  • This paper presents the findings of a comparative study on minimum weight design and sensitivity evaluation using different experimental design methods for the structural design of an active-type deck support frame (DSF) developed for the float-over installation of an of shore plant topside. The thickness sizing variables of the structural members of a passive-type DSF were considered the design factors, and the output responses were defined using the weight and strength performances. The design of the experimental methods applied in the comparative study of the minimum weight design and the sensitivity evaluation were the orthogonal array design, Box- Behnken design, and Latin hypercube design. A response surface method was generated for each design of the experiment to evaluate the approximation performance of the design space exploration according to the experimental design, and the accuracy characteristics of the approximation were reviewed. Regarding the minimum weight design, the design results, such as numerical costs and weight minimization, of the experimental design for the best design case, were evaluated. The Box- Behnken design method showed the optimum design results for the structural design of the passive-type DSF.