• 제목/요약/키워드: 반응소결 탄화규소

검색결과 40건 처리시간 0.031초

소결조건의 변화에 따른 질화규소계 탄화규소질 탈황분사 슬러리 노즐의 제조 및 특성 (Fabrication and Characteristics of Silicon Nitride Bonded Silicon Carbide-based Slurry Nozzle for Desulfurization with Variation of Sintering Conditions)

  • 우상국;한인섭;서두원;이기성;홍기석;배강;임광현
    • 한국에너지공학회:학술대회논문집
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    • 한국에너지공학회 2002년도 추계 학술발표회 논문집
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    • pp.201-207
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    • 2002
  • 배가스 탈황 공정은 흡수제의 형태에 따라 습식과 건식, 반응생성물로부터 흡수제의 회수여부에 따라 재생법과 비재생법으로 분류할 수 있으며, 현재 전 세계적으로 상용화되고 있는 처리공정은 비재생 습식 석회석-석고 공정이 채택되어 전체 설치용량의 80% 이상을 점유하고 있다.(중략)

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고분자 세라믹 전구체를 이용한 반응 소결 탄화규소의 접합 (Joining of Reaction Bonded SiC using Preceramic Polymer)

  • 이동화;김득중
    • 한국분말재료학회지
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    • 제15권1호
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    • pp.58-62
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    • 2008
  • Reaction bonded silicon carbide (RBSiC) is an important engineering ceramic because of its high strength and stability at elevated temperatures, and it is currently fabricated using reasonably cheap manufacturing processes, some of which have been used since the 1960s. However, forming complicated shapes from these materials is difficult because of their poor workability. The purpose of this work is to join the reaction-bonded SiC parts using a preceramic polymer as joint material. The manufacturing of ceramic material in the system Si-O-C from preceramic silicon containing polymers such as polysiloxanes has attained particular interest. The mixtures of preceramic polymer and filler materials, such as SiC, Si and MoSi, were used as a paste for the joining of reaction sintered SiC parts. The joining process during the annealing in Ar atmosphere at $1450^{\circ}C$ were described. The maximum strength of the joints was 63 MPa for the specimen joined with 10 vol.% of $MoSi_2$ and 30 vol.% of SiC as filler materials. Fracture occurred in the joining layer. This indicates that the joining strength is limited by the strength of the joint materials.

반응소결 탄화규소 세라믹스의 열물성과 기계적 특성에 미치는 SiC 크기의 영향 (Effect of the SiC Size on the Thermal and Mechanical Properties of Reaction-bonded Silicon Carbide Ceramics)

  • 권창섭;오윤석;이성민;한윤수;신현익;김영석;김성원
    • 한국분말재료학회지
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    • 제21권6호
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    • pp.467-472
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    • 2014
  • RBSC (reaction-bonded silicon carbide) represents a family of composite ceramics processed by infiltrating with molten silicon into a skeleton of SiC particles and carbon in order to fabricate a fully dense body of silicon carbide. RBSC has been commercially used and widely studied for many years, because of its advantages, such as relatively low temperature for fabrication and easier to form components with near-net-shape and high relative density, compared with other sintering methods. In this study, RBSC was fabricated with different size of SiC in the raw material. Microstructure, thermal and mechanical properties were characterized with the reaction-sintered samples in order to examine the effect of SiC size on the thermal and mechanical properties of RBSC ceramics. Especially, phase volume fraction of each component phase, such as Si, SiC, and C, was evaluated by using an image analyzer. The relationship between microstructures and physical properties was also discussed.

튜브형상 반응소결 탄화규소 부품의 시편크기에 따른 강도평가 유용성 고찰 (Mechanical Strength Values of Reaction-Bonded-Silicon-Carbide Tubes with Different Sample Size)

  • 김성원;이소율;오윤석;이성민;한윤수;신현익;김영석
    • 한국분말재료학회지
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    • 제24권6호
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    • pp.450-456
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    • 2017
  • Reaction-bonded silicon carbide (RBSC) is a SiC-based composite ceramic fabricated by the infiltration of molten silicon into a skeleton of SiC particles and carbon, in order to manufacture a ceramic body with full density. RBSC has been widely used and studied for many years in the SiC field, because of its relatively low processing temperature for fabrication, easy use in forming components with a near-net shape, and high density, compared with other sintering methods for SiC. A radiant tube is one of the most commonly employed ceramics components when using RBSC materials in industrial fields. In this study, the mechanical strengths of commercial RBSC tubes with different sizes are evaluated using 3-point flexural and C-ring tests. The size scaling law is applied to the obtained mechanical strength values for specimens with different sizes. The discrepancy between the flexural and C-ring strengths is also discussed.

침윤된 Si 및 성형체내 Carbon Source의 양이 반응소결 탄화규소 다공체의 기공률 및 파괴강도에 미치는 영향 (Effects of Amounts of Carbon Source and Infiltrated Si on the Porosity and Fracture Strength of Porous Reaction Bonded SiC)

  • 윤성호;;김영도;박상환
    • 한국세라믹학회지
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    • 제44권7호
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    • pp.381-386
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    • 2007
  • A porous reaction bonded silicon carbide (RBSC) was fabricated by a molten Si infiltration method. The porosity and flexural strength of porous RBSC fabricated in this study were dependent upon the amount of carbon source used in the SiC/carbon preform as well as the amount of Si infiltrated into the SiC/carbon preform. The porosity and flexural strength of porous RBSC were in the range of $20 vo1.{\sim}49 vo1.%$ and $38{\sim}61 MPa$, respectively. With increase of carbon contents and molten Si for infiltration, volume fraction of the pores was gradually decreased, and flexural strength was increased. The porous RBSCs fabricated with the same amount of molten Si show less residual Si around neck with increase of carbon source, as well as a new SiC was formed around neck which resulted in the decreased porosity and improvement of the flexural strength. In addition, decrease of the porosity and increase of the flexural strength were also obtained by increase of the amount of molten Si with the same amount of carbon source. However, it was found that the flexural strength of porous RBSC depends on the porosity rather than the amount of the newly formed SiC in neck phase between SiC particles used as a starting material.

충전재에 의한 지오폴리머의 고온수축 감소효과 (Effect of Fillers on High Temperature Shrinkage Reduction of Geopolymers)

  • 조영훈;안응모;전철민;이수정
    • 자원리싸이클링
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    • 제25권6호
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    • pp.73-81
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    • 2016
  • 지오폴리머는 메타카올린 혹은 석탄재와 같은 알루미노실리케이트 원료를 알칼리 활성화제와 반응시켜 제조된 비정질 무기 폴리머로서 포틀랜드 시멘트보다 우수한 내열성을 보인다. 지오폴리머의 고온 수축률은 $600^{\circ}C$까지는 0.5 %이하 ~ 3 %정도이며 용융되기 전까지 총 수축률은 5 ~ 7 %정도이다. 본 연구는 Si/Al비 1.5인 지오폴리머 페이스트에 탄소 나노 섬유, 탄화규소, 파이렉스 유리, 질석 및 ISO 표준사를 첨가하여 지오폴리머의 압축강도와 고온 수축에 미치는 효과를 알아보았다. 탄소 나노 섬유, 탄화규소, 파이렉스 유리와 질석이 첨가된 지오폴리머의 압축강도는 35 ~ 40 MPa범위로 유사하였다. ISO 표준사를 30 wt.% 첨가한 지오폴리머 모르타르의 평균 압축강도는 28 MPa로 가장 낮았다. ISO 표준사를 첨가하면 압축강도는 감소하였고 고온 수축률은 페이스트 수축률의 약 25 %까지 감소되었다. 이는 석영이 대부분인 잔골재 입자가 팽창하여 지오폴리머 겔 조직의 수축을 보상하였기 때문이다. 충전재의 종류와 관계없이 $900^{\circ}C$ 가열 후 지오폴리머 겔 조직은 소결현상에 의해 치밀해졌다.

정제 규조토로 합성한 탄화규소의 열전특성 (Thermoelectric properties of SiC prepared by refined diatomite)

  • 배철훈
    • 한국산학기술학회논문지
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    • 제21권4호
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    • pp.596-601
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    • 2020
  • SiC는 큰 밴드 갭 에너지를 갖고, 불순물 도핑에 의해 p형 및 n형 전도의 제어가 용이해서 고온용 전자부품소재로 활용이 가능한 재료이다. 따라서 국내 부존 규조토의 고부가가치 활용을 위해 정제 규조토로부터 합성한 β-SiC 분말의 열전물성에 대해 조사하였다. 정제한 규조토 중의 SiO2 성분을 카본블랙으로 환원 탄화 반응시켜 β-SiC 분말을 합성하고, 잔존하는 불순물(Fe, Ca 등)을 제거하기 위해서 산처리 공정을 행하였다. 분말의 성형체를 질소 분위기 2000℃에서 1~5시간 소결시켜 n형 SiC 반도체를 제작하였다. 소결시간이 길어짐에 따라 캐리어 농도의 증가 및 입자간의 연결성 향상에 의해 도전율이 향상되었다. 합성 및 산처리한 β-SiC 분말에 내재하는 억셉터형 불순물(Al 등)로 인한 캐리어 보상효과가 도전율 향상에 저해하는 요인으로 나타났다. 소결시간이 증가함에 따라 입자 및 결정 성장과 함께 적층 결함 밀도의 감소에 의해 Seebeck 계수의 절대값이 증가하였다. 본 연구에서의 열전 변환 효율을 반영하는 power factor는 상용 고순도 β-SiC 분말로 제작한 다공질 SiC 반도체에 비해 다소 작게 나타났지만, 산처리 공정을 정밀하게 제어하면 열전물성은 보다 향상될 것으로 판단된다.

Y2O3 첨가 탄소 프리폼에 Si 용융 침투에 의해 제조한 반응 소결 탄화규소 (RBSC Prepared by Si Melt Infiltration into the Y2O3 Added Carbon Preform)

  • 장민호;조경식
    • 한국분말재료학회지
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    • 제28권1호
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    • pp.51-58
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    • 2021
  • The conversion of carbon preforms to dense SiC by liquid infiltration is a prospectively low-cost and reliable method of forming SiC-Si composites with complex shapes and high densities. Si powder was coated on top of a 2.0wt.% Y2O3-added carbon preform, and reaction bonded silicon carbide (RBSC) was prepared by infiltrating molten Si at 1,450℃ for 1-8 h. Reactive sintering of the Y2O3-free carbon preform caused Si to be pushed to one side, thereby forming cracking defects. However, when prepared from the Y2O3-added carbon preform, a SiC-Si composite in which Si is homogeneously distributed in the SiC matrix without cracking can be produced. Using the Si + C → SiC reaction at 1,450℃, 3C and 6H SiC phases, crystalline Si, and Y2O3 were generated based on XRD analysis, without the appearance of graphite. The RBSC prepared from the Y2O3-added carbon preform was densified by increasing the density and decreasing the porosity as the holding time increased at 1,450℃. Dense RBSC, which was reaction sintered at 1,450℃ for 4 h from the 2.0wt.% Y2O3-added carbon preform, had an apparent porosity of 0.11% and a relative density of 96.8%.

완전 탄소 프리폼으로부터 Si 용융 침투에 의해 제조한 반응 소결 탄화규소의 치밀화에 미치는 Y2O3 첨가량의 영향 (Effect of Y2O3 Additive Amount on Densification of Reaction Bonded Silicon Carbides Prepared by Si Melt Infiltration into All Carbon Preform)

  • 조경식;장민호
    • 한국재료학회지
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    • 제31권5호
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    • pp.301-311
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    • 2021
  • The conversion of all carbon preforms to dense SiC by liquid infiltration can become a low-cost and reliable method to form SiC-Si composites of complex shape and high density. Reactive sintered silicon carbide (RBSC) is prepared by covering Si powder on top of 0.5-5.0 wt% Y2O3-added carbon preforms at 1,450 and 1,500℃ for 2 hours; samples are analyzed to determine densification. Reactive sintering from the Y2O3-free carbon preform causes Si to be pushed to one side and cracking defects occur. However, when prepared from the Y2O3-added carbon preform, an SiC-Si composite in which Si is homogeneously distributed in the SiC matrix without cracking can be produced. Using the Si + C = SiC reaction, 3C and 6H of SiC, crystalline Si, and Y2O3 phases are detected by XRD analysis without the appearance of graphite. As the content of Y2O3 in the carbon preform increases, the prepared RBSC accelerates the SiC conversion reaction, increasing the density and decreasing the pores, resulting in densification. The dense RBSC obtained by reaction sintering at 1,500 ℃ for 2 hours from a carbon preform with 2.0 wt% Y2O3 added has 0.20 % apparent porosity and 96.9 % relative density.

연마판의 거칠기에 따르는 SiC 세라믹스의 굽힘강도 특성 (Bending Strength Properties of SiC Ceramics at Different Roughness Values of Polishing Plates)

  • 남기우;김은선
    • 대한기계학회논문집A
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    • 제35권7호
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    • pp.779-784
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    • 2011
  • 본 논문은 첨가제 $SiO_2$를 가지는 3종류의 SiC 세라믹스의 연마판 거칠기에 따르는 균열 치유 연구를 실시하였다. 혼합물은 질소가스 분위기에서 2053 K, 35 MPa, 1시간 동안 소결하였다. SiC 세라믹스 시험편의 최적 균열 치유 조건은 1373 K에서 1시간이다. 균열부의 치유 물질은 SiC와 $O_2$의 산화반응에 의한 유리상 $SiO_2$이다. 최적 치유 조건에서 미연마 SiC 세라믹스의 굽힘 강도는 완전하게 회복되지 않았다. 그러나 SAY, SAYS-1 및 SAYS-2 시험편에서 경제적인 면을 고려하면 1시간 열처리에서 상온 굽힘 강도가 가장 높게 나타난 SAY 시험편이 우수하다. $125\;{\mu}m$ 연마판의 연마 시험편은 결함의 수나 크기가 줄어들었으나, 열처리 후에도 표면 미세 결함이 완전하게 치유되지 못하였다. $40\;{\mu}m$ 연마판의 연마 시험편은 1시간 열처리 후 표면 결함이나 기공은 거의 없었으며, 굽힘 강도는 $6\;{\mu}m$ 연마판 경면 시험편의 강도만큼 회복하였다.