• Title/Summary/Keyword: 미소기계장치

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Quantitative Analysis of 3-D Displacements Measurement by Using Holospeckle Interferometry (홀로스펙클 간섭법을 이용한 3차원 변위측정의 정량적 연구)

  • 주진원;권영하;박승옥
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.5
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    • pp.1208-1217
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    • 1993
  • The simple and effective optical technique synthesizing holographic interferometry and speckle photography is presented. The optical system used in this experiment is based on image holography. A cantilever beam located on the precision translator is used to evaluate this measurement system. Experimental results agree well with the actual displacements within the error of 2.8%. As an its application, three dimensional contact deformation in the ball indentation is measured by using this optical system and compared with the numerical analysis by finite element method.

Development of machinery parts test device for the rising high temperature and measuring large and tiny scale torque (기계류부품의 고온상승, 고 토크와 미소토크의 시험장치 개발)

  • Lee, Yong Bum;Park, Hong Won;Lee, Geun Ho
    • Journal of Applied Reliability
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    • v.13 no.1
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    • pp.11-18
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    • 2013
  • For a reliability assessment of machinery parts, accurate performance test, environmental test, life test, etc. are required on the sample. In the performance test conditions of various machinery parts, some problems happen such as needs to rise temperature rapidly with large flow of oil having very low thermal conductivity and to measure very high torque or tiny torque, etc. This study brings out the method to apply heat to rise temperature for large flow of oil without chemical change in a performance test of oil cooler. To measure large scale of torque in a performance test of planetary gearbox of excavator, the method of torque measurement is proposed by replacing the large torque meter priced very expensive. To measure very small torque on lubricated friction, a methode of force balance type test mechanism is introduced for tests of piston assembly.

Finite Element Analysis for Insulation Design of Rectangular Busbar with the Electrical Tree (전기 트리를 가지는 사각 버스바의 절연 설계에 관한 유한요소해석)

  • Jeon, Jun-Young;Rho, Tae-Woo;Jo, Sung-Man;Kim, Sang-Min;Oh, Jong-Seok;CHOI, Jungwan;Suh, Jae-Hak
    • Proceedings of the KIPE Conference
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    • 2015.11a
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    • pp.205-206
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    • 2015
  • 케이블 및 버스바는 전원을 공급하는 부대 장치로 산업 전반에 걸쳐 널리 사용되고 있다. 대부분의 경우 일정 주기로 점검 및 교체 등의 유지 보수를 진행하나 ITER IVC 버스바 및 지중케이블 등의 특수한 경우에서는 접근성 및 작업성의 이유로 유지 보수를 진행 할 수 없다. 이러한 경우, 절연물 내부에 전기 트리가 발생했을 때에는 대책이 없다. 전기 트리는 부분적인 고전계에 의한 진성파괴, 전하의 주입 또는 추출에 의한 파괴 및 전기-기계적 응력(맥스웰 응력)에 의한 파괴, 미소 부분 방전에 의한 파괴의 가장 큰 고장요인이 되는 현상이며, 다양한 사고 사례가 알려져 있다. 본 연구에서는 유한요소해석법을 이용하여 전기 트리를 가지는 사각 버스바에 대한 전계해석을 진행하였고, 전기 트리를 방지 할 수 있는 사각 버스바의 절연 설계에 대한 방안을 제시한다. 이 설계 방안은 향후 전기 트리를 고려한 사각 버스바의 절연 설계 기초 데이터로 활용 될 것이다.

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Implementation and performance estimation of interferometer-type linear scale with high-resolution (고분해능을 갖는 간섭계형 리니어 스케일 제작 및 성능 평가)

  • 김수진;은재정;최평석;권오영
    • Journal of the Institute of Convergence Signal Processing
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    • v.2 no.3
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    • pp.86-92
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    • 2001
  • Position controls are very important in semiconductor manufacturing devices, machine tools, precision measuring instruments, etc. to measure the distance of movement of moving objects in minute units and the accuracy of measurement for the moving distance in these devices affect the performance of the whole devices. Therefore, in those precision instruments, a sensing device that can measure the distance of movement with high-precision resolution is required. Thus an optical encoder that has such advantages as easy digital interface, economical price, and a resolution similar to that of laser interferometers can be used. In this paper, a interferometer-type linear scale with easy digital interface and high-resolution has been set up and measured the distance of movement based on the diffraction principle. Interference signals produced in this optical setup of the linear scale have beers digitalized through fabricated photodetectors and designed signal processing circuits. A resolution of 0.5${\mu}{\textrm}{m}$ is acquired from the experimental interferometer-type linear scale without for the movement of scales any additional dividing circuits. It is shown that from this experiment a high-resolution distance measurement device can be designed by a simple optical setup.

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The Control of Vertical Vibration of Building Slabs using Tuned Mass Dampers (동조질량 감쇠기에 의한 건물 바닥판의 연직진동제어)

  • 이동근;김진구;안상경
    • Journal of the Earthquake Engineering Society of Korea
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    • v.2 no.4
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    • pp.103-114
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    • 1998
  • The floors of building structures equipped with vibrating machines can be susceptible to large vibration as a result of resonance or beating. Such a vibration can be reduced efficiently by using tuned mass dampers. However, the effectiveness of the damper depends greatly on the location and the natural frequency of the damper. To determine the optimum damper location is especially important since the dynamic behavior of a building structure varies with the location of the input loading. To this end, it is intended to decide the location and natural frequency of tuned mass dampers for reducing vibration of both loaded floors and floors located nearby the loaded floors considering the location and frequency components of the loading. The Vector composition method and the super elements are used th obtain the responses in steady states, and the optimum damper location and natural frequencies were found with the given damper mass.

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Study on the Burr Formation and Fracture at the Exit Stage in Orthogonal Cutting (2차원절삭에서 공구이탈시 발생하는 버(Burr)와 파단에 관한 연구)

  • 고성림
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.5
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    • pp.1172-1182
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    • 1993
  • In orthogonal machining a quantitative model for burr formation process and fracture when tool exits workpiece is proposed. When no fracture during burr formation burr formation process is divided by three parts; Initiation, Development and Final burr formation. According to the properties of workpiece fracture will happen or not after initiation of burr formation. Considering the fact that fracture depends on the ductility of workpiece, the fracture strain obtained from ductile fracture criterion is used for prediction. It is verified that the fracture strain from tension test can be used as fracture criterion in burr formation without large error. For detailed observation of burr formation an experimental stage for micro orthogonal cutting inside SEM (Scanning Electron Microscope) is built. Through the comparison between model prediction and experimental result from orthogonal machining in milling machine the model is verified.

Flow Signal Characteristics of Small Scale Electromagnetic Flowmeter in Low Conductivity Fluid Measurement (저전도율 유체 측정에서 소형 전자기유량계의 신호 특성)

  • Lim, Ki Won;Jung, Sung Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.40 no.9
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    • pp.613-620
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    • 2016
  • In order to scrutinize the fluid conductivity effects on the electromagnetic flowmeter(EMF) characteristics, a small scale EMF was designed and fabricated. The measuring tube has a $3mm{\times}4mm$ rectangular cross-section, 9 mm length, and a $2mm{\times}3mm$ plate electrode and a ${\Phi}1.5mm$ point electrode. The design parameters, such as the magnetizing frequency and the number of coil turns, and the diameter were optimized. The EMF was tested with a gravimetric calibrator and showed good linearity in the range of 0 to $1.17{\times}10^{-5}m^3/s$. The fluid conductivity was varied between 3 and $11{\mu}S/cm$, and the magnitude of the flow signal was proportional to the fluid conductivity and the wetted area of the electrode. The design information and the test results provide flow measurement techniques for very low flowrate.

Design and Development of Micro Combustor (II) - Design and Test of Micro Electric Spark discharge Device for Power MEMS - (미세 연소기 개발 (II) - 미세동력 장치용 미세 전극의 제작과 성능평가 -)

  • Gwon, Se-Jin;Lee, Dae-Hun;Park, Dae-Eun;Yun, Jun-Bo;Han, Cheol-Hui
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.4
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    • pp.524-530
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    • 2002
  • Micro electric spark discharge device was fabricated on a FOTURAN glass wafer using MEMS processing technique and its performance of electron discharge and subsequent formation of ignition kernel were tested. Micro electric spark device is an essential subsystem of a power MEMS that has been under development in this laboratories. In a combustion chamber of sub millimeter scale depth, spark electrodes are formed by electroplating Ni on a base plate of FOTURAN glass wafer. Optimization of spark voltage and spark gap is crucial for stable ignition and endurance of the electrodes. Namely, wider spark gaps insures stable ignition but requires higher ignition voltage to overcome the spark barrier. Also, electron discharge across larger voltage tends to erode the electrodes limiting the endurance of the overall system. In the present study, the discharge characteristics of the proptotype ignition device was measured in terms of electric quantities such as voltage and currant with spark gap and end shape as parameters. Discharge voltage shows a little decrease in width of less than 50㎛ and increases with electrode gap size. Reliability test shows no severe damage over 10$\^$6/ times of discharge test resulting in satisfactory performance for application to proposed power MEMS devices.

Combustion Characteristics of MDO and MDO Emulsion in Automotive Diesel Engine (선박 디젤유 및 선박 디젤유 에멀젼을 이용한 자동차용 디젤엔진의 연소특성)

  • Park, Jin-Kyu;Oh, Jung-Mo;Kim, Hyung-Ik;Lee, Chang-Hee;Lee, Ki-Hyung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.9
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    • pp.945-951
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    • 2012
  • A water emulsion fuel can be used to reduce soot and NOx emissions simultaneously because it has a lower combustion temperature and better fuel atomization owing to the evaporative latent heat and microexplosion of water. Moreover, it can be used without making special modifications to conventional diesel engines. Therefore, this fuel has attracted considerable research attention. In addition, lower-grade fuels are being considered for use in conventional engines because of an increase in oil prices. In this study, we investigated the combustion and exhaust characteristics of MDO (marine diesel oil), which has a lower grade than common diesel oil, and ME (MDO water emulsion) under various test conditions in an automotive diesel engine.

c-BN 박막의 박리특성 향상에 관한 연구

  • 이성훈;변응선;이건환;이구현;이응직;이상로
    • Proceedings of the Korean Vacuum Society Conference
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    • 2000.02a
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    • pp.124-124
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    • 2000
  • 다이아몬드에 버금가는 높은 경도뿐만 아니라 높은 화학적 안정성 및 열전도성 등 우수한 물리화학적 특성을 가진 입방정 질화붕소(cubic boron nitride)는 마찰.마모, 전자, 광학 등의 여러 분야에서의 산업적 응용이 크게 기대되는 재료이다. 특히 탄화물형성원소에 대해 안정하여 철계금속의 가공을 위한 공구재료로의 응용 또한 크게 기대된다. 이 때문에 각종의 PVD, CVD 공정을 이용하여 c-BN 박막의 합성에 대한 연구가 광범위하게 진행되어 많은 성공사례들이 보고되고 있다. 그러나 c-BN 박막의 유용성에도 불구하고 아직 실제적인 응용이 이루어지지 못한 것은 c-BN 박막의 증착직후 급격한 박리현상 때문이다. 본 연구에서는 평행자기장을 부가한 ME-ARE(Magnetically Enhanced Activated Reactive Evaporation)법을 이용한 c-BN 박막의 합성에서 적용한 증착공정 인자들의 변화에 따른 박리특성 고찰과 함께 다층박막화 및 제 3원소 혼입 방법을 적용하여 박리특성 향상 정도를 조사하였다. BN 박막합성은 전자총에 의해 증발된 보론과 (질소+아르곤) 플라즈마의 활성화반응증착(Activated Reactive Evaporation)에 의해 이루어졌다. 기존의 ARE 장치와 달리 열음극(got cathode)과 양극(anode) 사이에 평행자기장을 부가하여 플라즈마의 증대시켜 반응효율을 높였다. 합성실험용 모재로는 p-type으로 도핑된 (100) Si웨이퍼를 30$\times$40mmzmrl로 절단 후, 10%로 희석된 완충불산용액에 10분간 침적하여 표면의 산화층을 제거한 후 사용하였다. 박막실험실에서의 주요공정변수는 기판바이어스 전압, discharge 전류, Ar/N2가스유량비이었다. 합성된 박막의 결정성 분석을 FTIR을 이용하였으며, BN 박막의상 및 미세구조관찰을 위해 투과전자현미경(TEM;Philips EM400T) 분석을 병행하였고, 박막의 기계적 물성 평가를 위해 미소경도를 측정하였다. 박리특성의 고찰은 대기중에서의 자발적 박리가 일어나 90%이상의 박리가 진행된 시점까지의 시간을 측정하였고, 증착직후 박막의 잔류응력 변화와 연관하여 고찰해 보았다.

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