• Title/Summary/Keyword: 미세 공구

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Machining of Micro Groove using Diamond Tool (다이아몬드 공구를 이용한 미세 홈 가공)

  • 임한석;김창호;김봉향;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.75-79
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    • 1995
  • A cutting experiment using diamond tool was performed to make the die cabity which is composed of micro groove with mirror surface. Fine cutting depth was generated by the elastic recovery of the modified tool holder on the conventional M/C. Surface roughness and profile were investigated with cutting speed and depth and through the low cutting speed of 10mm/min, Rmax 0.005 .mu. m or less of machined surface could be achieved.

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마이크로 선반에서의 절삭성 평가

  • 김재건;정종운;고태조;김희술
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.256-256
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    • 2004
  • Micro/Meso 기계적 가공은 기존 MEMS 공정에서 제작할 수 없었던 높은 세장비(aspect ratio)를 가지는 제품을 가공할 수 있을 뿐만 아니라 보다 높은 가공 정밀도를 획득할 수 있다. 따라서, 미소 부품에 대한 마이크로/매소 단위의 미세 절삭 가공을 위해서는 공간적 측면과 에너지 소비, 정밀도 측면에서 효율적인 시스템을 구성하기 위해서 마이크로 머시닝 전용 기계가 요구된다. 이에 본 연구에서는 '마이크로 팩토리' 의 기본 공작기계인 마이크로 선반을 개발하여 초정밀 미소 절삭에 대한 연구를 진행 중에 있다.(중략)

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A Deburring Characteristics of Small Punching Holes using Micro Press (마이크로 프레스에 의한 미세 펀칭 홀의 디버링 특성)

  • 윤종학;안병운;박성준
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.61-67
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    • 2004
  • In micro hole punching process the burr occurs inevitably, but the burr must be minimized in order to improve the quality and accuracy of the product. In this study, magnetic field-assisted polishing technique is applied to remove the burr which exists in nozzles for ink-jet printer head and proved to be a feasible for deburring by experiment. The deburring characteristics of sheet metals was investigated changing with polishing time and magnetic abrasive size. After the deburring, the burr size has remarkably reduced and roundness of the hole also has improved.

Micro Ultrasonic Elliptical Vibration Cutting (II) Ultrasonic Micro V-grooving Using Elliptical Vibration Cutting (미세 초음파 타원궤적 진동절삭 (II) 타원진동 절삭운동을 이용한 미세 홈 초음파 가공)

  • Kim Gi Dae;Loh Byoung-Gook;Hwang Kyung-Sig
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.12 s.177
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    • pp.198-204
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    • 2005
  • For precise micro V-grooving, ultrasonic elliptical vibration cutting (UEVC) is proposed using two parallel piezoelectric actuators, which are energized by sinusoidal voltages with a phase difference of 90 degrees. Experimental setup is composed of stacked PZT actuators, a single crystal diamond cutting tool, and a precision motorized xyz stage. It is found that the chip formed in the process of UEVC is discontinuous because of the periodic contacts and non-contacts occurring between the tool and workpiece. It is experimentally observed that the cutting force in the process of UEVC significantly reduces compared to the ordinary non-vibration cutting. In addition, the creation of burr during UEVC is significantly suppressed, which is attributable to the decrease in the specific cutting energy.

Micro V-groove Machining Using Cyclic Elliptical Cutting Motion of a Couple of Piezoelectric Material (압전소자의 미세회전운동을 이용한 초음파 미세 홈 가공)

  • Kim G.D.;Hwang K.S.;Loh B.G.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.625-628
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    • 2005
  • For precise micro-grooving and surface machining, ultrasonic cyclic elliptical cutting is proposed using two parallel piezoelectric actuators. The piezoelectric actuators are energized by sinusoidal voltages of varying phase which is essenstial to generating elliptical cutting. Experimental setup is composed of ultrasonic motor, single crystal diamond cutting tool, and precise motorized xyz stage. It is confirmed experimentally that the cutting performance, in terms of the cutting force, the burr formation, and the discontinuous chip formation is improved remarkably by applying ultrasonic elliptical vibration cutting.

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A Study on Micro-hole machining for Ceramics(A1$_2$O$_3$) Using Ultrasonic vibration (초음파 진동을 이용한 세라믹스의 미세 구멍 가공 기술)

  • 이봉구;최헌종;이석우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.988-992
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    • 2002
  • Ultrasonic machining technology has been developed over recent years for the manufacture of and quality-assured precision parts for several industrial application such as optics, semiconductors, aerospace, and automobile application. The past decade has seen a tremendous in the use of ceramics in structural application. The excellent thermal, chemical and wear resistance of these material can be realized because of recent improvements in the overall strength and uniformity of advanced ceramics. Ultrasonic machining, in which abrasive particles in slurry with water are presented to the work surface in the presence of an ultrasonic-vibrating tool, is process which should be of considerable interest, as its potential is not limited by the electrical or chemical characteristics of the work material, making it suitable for application to ceramics. This paper intends to further the understanding of the basic mechanism of ultrasonic machining for brittle material and ultrasonic machining of ceramics based in the fracture-mechanic concept has been analyzed.

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Synthesis of Nanostructured WC Powders by Chemical Vapor Condensation process (상압 기상반응법에 의한 나노 WC 분말 제조 연구)

  • 하국현;김진천;김병기
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.11a
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    • pp.43-43
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    • 2003
  • WC/Co계 초경 합금은 각종 공구 및 내마모 부품으로서 널리 사용되고 있다. 초경 합금의 특성은 WC 분말 크기에 크게 좌우되며 일반적으로 입자의 크기가 미세해 질수록 기계적 특성이 향상되는 것으로 알려지고 있다. 이를 위하여 지금까지 많은 연구가 진행되고 있으나, 현재 액상 공정을 이용하여 약 100nm급의 초경 분말이 개발되어지고 있으며, 그보다 미세한 분말의 제조는 아직 이루어지고 있지 않은 실정이다. 그러나 최근 기상 반응을 이용하여 수nm급의 분말 제조가 가능하게 되었으나, 주로 산화물계에 분말 제조에 국한되고 있다. 본 연구에서는 이러한 기상 반응법을 이용하여 초경 합금의 핵심 소재인 WC분말을 합성하고자 하였으며, 이를 위하여 장치의 설계 및 제작, 그리고 공정별 특성에 대하여 연구하였다.

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