• Title/Summary/Keyword: 모델 기반 고장 진단

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A Vibration Signal-based Deep Learning Model for Bearing Diagnosis (베어링 진단을 위한 진동 신호 기반의 딥러닝 모델)

  • Park, SuYeon;Kim, Jaekwang
    • Proceedings of the Korean Society of Broadcast Engineers Conference
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    • 2022.06a
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    • pp.1232-1235
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    • 2022
  • 최근 자동차, 철도차량 등 사용자가 있는 기계 시스템에서의 고장 발생 시 사용자의 안전과 관련된 사고로 이어질 수 있어 부품에 대한 모니터링 및 고장 여부 판단은 매우 중요하다. 이러한 부품 중에서 베어링은 회전체와 회전하지 않는 물체 사이에서 회전이 원활하게 이루어질 수 있도록 하는 부품인데, 베어링에 결함이 발생하게 될 경우, 기계 시스템이 정지하거나, 마찰 열에 의해 화재 등의 치명적인 위험이 발생한다. 본 논문에서는 Resnet과 오토인코더를 활용하여 진동 신호 기반의 베어링의 고장을 감지하고 분류할 수 있는 모델을 제안한다. 제안 방법은 raw data를 이미지로 변환하여 입력으로 사용하는데, 이러한 접근을 통해 수집된 데이터의 손실을 최소화하고 데이터가 가지는 정보를 최대한 분석에 활용할 수 있다. 제안 모델의 검증을 위하여 공개된 데이터셋으로 학습/검증 하였고, 제안 방법이 기존 방법과 비교하여 더 높은 F1 Score와 정확도를 보임을 확인하였다.

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Failure Prediction Model for Software Quality Diagnosis (소프트웨어 품질 진단을 위한 고장예측모델)

  • Jung Hye-jung
    • Journal of Venture Innovation
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    • v.7 no.2
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    • pp.143-152
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    • 2024
  • Recently, as a lot of software with AI functions has been developed, the number of software products with various prediction functions is increasing, and as a result, the importance of software quality has increased. In particular, as consideration for functional safety of products with AI functions increases, software quality management is being conducted at a national level. In particular, the GS Quality Certification System is a quality certification system for software products that is being implemented at the national level, and the GS Certification System is also researching quality evaluation methods for AI products. In this study, we attempt to present an evaluation model that satisfies the basic conditions of software quality based on international standards among the various quality evaluation models presented to verify software reliability. Considering the software quality characteristics of the artificial intelligence sector, we study quality evaluation models, diagnose quality, and predict failures. .In this study, we propose an international standard model for artificial intelligence based on the software reliability growth model, present an evaluation model, and present a method for quality diagnosis through the model. In this respect, this study is considered to be important in that it can predict failures in advance and find failures in advance to prevent risks by predicting the failure time that will occur in software in the future. In particular, it is believed that predicting failures will be important in various safety-related software.

A Study on Design for Incipient Failure Detection and Prediction System of Electric Supply Equipments Based on IoT (loT 기반의 배전설비 고장 감지 및 예지 시스템 설계에 관한 연구)

  • Kim, Hong-Geun;Lee, Myeong-Bae;Cho, Yong-Yun;Park, Jang-Woo;Shin, Chang-Sun
    • Annual Conference of KIPS
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    • 2016.04a
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    • pp.405-407
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    • 2016
  • 최근, ICT/loT 기술과의 융합은 다양한 산업분야에 적용되고 있으며, 안정적인 전력공급 및 지능형전력망 구축에 대해 다양한 연구가 이루어지고 있다. 특히, 수요라인과 직접적으로 연관된 배전계통의 효율적인 운영 및 배전설비의 유지/관리 기술에 대한 연구에 많은 연구를 수행하고 있다. 본 논문에서는 다양한 배전설비에 대한 환경정보를 loT 센서를 통해 수집함으로써 실시간으로 정전상황을 불러올 수 있는 기자재의 고장감지 및 예측을 위한 시스템 모델을 제안한다. 제안하는 시스템 모델은 실시간으로 수집되는 정보들에 대해 시계열 기반의 필터링 및 이상점 판단을 위한 성분 분석을 실시하고, 고장진단 및 예측을 위해 기계학습 기반의 데이터 분석실시하여 기자재들의 고장감지 및 고장 발생 여부를 예측한다.

Transfer Learning-Based Vibration Fault Diagnosis for Ball Bearing (전이학습을 이용한 볼베어링의 진동진단)

  • Subin Hong;Youngdae Lee;Chanwoo Moon
    • The Journal of the Convergence on Culture Technology
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    • v.9 no.3
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    • pp.845-850
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    • 2023
  • In this paper, we propose a method for diagnosing ball bearing vibration using transfer learning. STFT, which can analyze vibration signals in time-frequency, was used as input to CNN to diagnose failures. In order to rapidly learn CNN-based deep artificial neural networks and improve diagnostic performance, we proposed a transfer learning-based deep learning learning technique. For transfer learning, the feature extractor and classifier were selectively learned using a VGG-based image classification model, the data set for learning was publicly available ball bearing vibration data provided by Case Western Reserve University, and performance was evaluated by comparing the proposed method with the existing CNN model. Experimental results not only prove that transfer learning is useful for condition diagnosis in ball bearing vibration data, but also allow other industries to use transfer learning to improve condition diagnosis.

Technology for Real-Time Identification of Steady State of Heat-Pump System to Develop Fault Detection and Diagnosis System (열펌프의 고장감지 및 진단시스템 구축을 위한 실시간 정상상태 진단기법 개발)

  • Kim, Min-Sung;Yoon, Seok-Ho;Kim, Min-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.34 no.4
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    • pp.333-339
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    • 2010
  • Identification of a steady state is the first step in developing a fault detection and diagnosis (FDD) system of a heat pump. In a complete FDD system, the steady-state detector will be included as a module in a self-learning algorithm, which enables the working system's reference model to "tune" itself to its particular installation. In this study, a steady-state detector of a residential air conditioner based on moving windows was designed. Seven representative measurements were selected as key features for steady-state detection. The optimized moving-window size and the feature thresholds were decided on the basis of a startup-transient test and no-fault steady-state test. Performance of the steady-state detector was verified during an indoor load-change test. In this study, a general methodology for designing a moving-window steady-state detector for applications involving vapor compression has been established.

Seq2Seq model-based Prognostics and Health Management of Robot Arm (Seq2Seq 모델 기반의 로봇팔 고장예지 기술)

  • Lee, Yeong-Hyeon;Kim, Kyung-Jun;Lee, Seung-Ik;Kim, Dong-Ju
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.12 no.3
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    • pp.242-250
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    • 2019
  • In this paper, we propose a method to predict the failure of industrial robot using Seq2Seq (Sequence to Sequence) model, which is a model for transforming time series data among Artificial Neural Network models. The proposed method uses the data of the joint current and angular value, which can be measured by the robot itself, without additional sensor for fault diagnosis. After preprocessing the measured data for the model to learn, the Seq2Seq model was trained to convert the current to angle. Abnormal degree for fault diagnosis uses RMSE (Root Mean Squared Error) during unit time between predicted angle and actual angle. The performance evaluation of the proposed method was performed using the test data measured under different conditions of normal and defective condition of the robot. When the Abnormal degree exceed the threshold, it was classified as a fault, and the accuracy of the fault diagnosis was 96.67% from the experiment. The proposed method has the merit that it can perform fault prediction without additional sensor, and it has been confirmed from the experiment that high diagnostic performance and efficiency are available without requiring deep expert knowledge of the robot.

Learning Method for Regression Model by Analysis of Relationship Between Input and Output Data with Periodicity (주기성을 갖는 입출력 데이터의 연관성 분석을 통한 회귀 모델 학습 방법)

  • Kim, Hye-Jin;Park, Ye-Seul;Lee, Jung-Won
    • KIPS Transactions on Software and Data Engineering
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    • v.11 no.7
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    • pp.299-306
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    • 2022
  • In recent, sensors embedded in robots, equipment, and circuits have become common, and research for diagnosing device failures by learning measured sensor data is being actively conducted. This failure diagnosis study is divided into a classification model for predicting failure situations or types and a regression model for numerically predicting failure conditions. In the case of a classification model, it simply checks the presence or absence of a failure or defect (Class), whereas a regression model has a higher learning difficulty because it has to predict one value among countless numbers. So, the reason that regression modeling is more difficult is that there are many irregular situations in which it is difficult to determine one output from a similar input when predicting by matching input and output. Therefore, in this paper, we focus on input and output data with periodicity, analyze the input/output relationship, and secure regularity between input and output data by performing sliding window-based input data patterning. In order to apply the proposed method, in this study, current and temperature data with periodicity were collected from MMC(Modular Multilevel Converter) circuit system and learning was carried out using ANN. As a result of the experiment, it was confirmed that when a window of 2% or more of one cycle was applied, performance of 97% or more of fit could be secured.

Real-Time Model-Based Fault Diagnosis System for EHB System (EHB 시스템을 위한 실시간 모델 기반 고장 진단 시스템)

  • Han, Kwang-Jin;Huh, Kun-Soo;Hong, Dae-Gun;Kim, Joo-Gon;Kang, Hyung-Jin;Yoon, Pal-Joo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.4
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    • pp.173-178
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    • 2008
  • Electro-hydraulic brake system has many advantages. It provides improved braking performance and stability functions. It also removes complex mechanical parts for freedom of design, improves maintenance requirements and reduces unit weight. However, the EHB system should be dependable and have back-up redundancy in case of a failure. In this paper, the model-based fault diagnosis system is developed to monitor the brake status using the analytical redundancy method. The performance of the model-based fault diagnosis system is verified in real-time simulation. It demonstrates the effectiveness of the proposed system in various faulty cases.

Multi-block PCA for Sensor Fault Detection and Diagnosis of City Gas Network (도시가스 배관망의 고장 탐지 및 진단을 위한 다중블록 PCA 적용 연구)

  • Yeon-ju Baek;Tae-Ryong Lee;Jong-Seun Kim;Hong-Cheol Ko
    • Journal of the Korean Institute of Gas
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    • v.28 no.2
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    • pp.38-46
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    • 2024
  • The city gas pipeline network is characterized by being widely distributed and hierarchically connected in a complex manner over a wide area. In order to monitor the status of the widely distributed network pressures with high precision, Multi-block PCA(MBPCA) is recommended. However, while MBPCA has excellent performance in identifying faulty sensors as the number of sensors increases, the fault detection performance deteriorates, and also there is a problem that the model needs to be updated entirely even if minor changes occur. In this study, we developed fault detectability index and fault identificability index to determine the effectiveness of MBPCA application block by block. Based on these indices, we distinguished MBPCA and PCA blocks and developed a fault detection and diagnostic system for the city gas pipeline network of Haean Energy Co., Ltd., and were able to solve the problems that arise when there are many sensors.