• Title/Summary/Keyword: 매니폴드 밸브

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Structural Optimization of a Manifold Valve for Pressure Vessel (압력용기 매니폴드 밸브의 구조최적설계)

  • Bae, Tae-Sung;Kim, Si-Pom;Lee, Kwon-Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.12
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    • pp.102-109
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    • 2009
  • This study proposes the structural optimization of a manifold valve. FE analysis is performed to evaluate the strength of a manifold valve. In addition, the structural optimization technique is applied to reduce its weight. In this study, the optimization method using the kriging interpolation method is adopted to obtain the minimum weight satisfying the strength constraint. The maximum stress and the weight are replaced by the metamodels. In this process, tile sample points are generated by latin-hypercube design. Optimum designs are obtained by ANSYS Workbench and the in-house program.

Life and Performance Degradation Characteristics for Small-Sized Plug-In Type Pneumatic Manifold Valves (플러그인형 소형 공기압 매니폴드 밸브의 수명 및 성능열화특성에 관한 연구)

  • Kang, Bo-Sik;Lee, Choong-Sung;Kim, Hyoung-Eui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.11
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    • pp.1445-1451
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    • 2011
  • Pneumatic valves are widely used parts that have the ability to control the air supplied to automation systems. However, if failure occurs in a pneumatic valve, it may affect the entire system and could lead to huge losses, depending on the characteristics of the system at the time of failure. Because of this significant risk and the level of consumer demand for reliability, there has been much study on ensuring the reliability of products by predicting valve lifetime distributions and degradation characteristics. In this paper, in order to determine the main factors useful for predicting the lifetime of a pneumatic valve, the scale parameter and $B_{10}$ life time value of the widely used plug-in-type pneumatic manifold valves were measured using complete observational data on the valve lifetimes. And also the property of life distribution has been distribution-suitabilityreviewed by correlation coefficients, the degradation characteristics of valve has been presented by the result of analysis through dynamic response time test and leakage test.

Computational Approach to Improve Coolant Flow Characteristics for the SI Engine (수치해석적 접근을 통한 불꽃점화 엔진의 냉각수 유동특성 개선)

  • Lee, Sang-In;Park, Sung-Young
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.12
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    • pp.3553-3558
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    • 2009
  • This study has been conducted to improve coolant flow pattern in the gasoline engine. Flow field has been calculated for the coolant passage mainly around the exhaust ports and valves. For the original model, a flow stagnant region has existed between exhaust valves of the second cylinder. To improve coolant flow characteristics, coolant passage area has been re-modeled and optimized. Furthermore, for the improved coolant core model, coolant passage under the exhaust manifold has been added to reduce exhaust-gas temperature. It was found that the flow through a gasket plays a critical role for the flow in the cylinder head and around exhaust valves. Finally, coolant flow around exhaust valves and in the cylinder head has been improved in terms of flow rate distribution.

Actuator design and experimental verification on a high speed underwater vehicle (고속 수중운동체의 구동장치 설계 및 실험적 검증)

  • 곽동훈;양승윤;이동권;김창걸;서진희
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.510-515
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    • 1993
  • 본 연구에서는 저속에서도 시스템의 자세 제어가 용이하게 하기 위하여 추진기 뒤에 제어판이 위치하도록 설계하였으며, 일반 서보 시스템과는 달리 무게와 공간 제약이 크고, 제어판 운동에 따른 외란 등록성의 변화가 심하므로 push-pull 형태의 소형, 고출력 편로드 복동 복수 실린더의 작동기를 설계하였다. 또한 일반적으로 서보밸브와 작동기는 일체형으로 설계되나 본 시스템의 공간상 심한 제약으로 인하여 서보밸브와 작동기를 분리하는 방법으로 구조설계를 하고 그 사이 유로는 매니폴드식으로 하여 동력전달을 하였다. 설계된 구동장치를 실제 정밀제작하여 실험을 수행하였으며, 시뮬레이션 결과와 실험에 의하여 얻어진 결과를 비교 분석하여 설계의 타당성 및 시스템의 성능을 검증하였다. 고속 수중운동체에 대하여 저속에서 자세제어를 용이하게 하고, 제한된 좁은 설치공간의 문제점을 해결하기 위하여 1) 추진기 후미에 독립된 4개의 상, 하, 좌, 우 제어판 설치 2) 서보밸브는 몸체에, 작동기는 Tail Tube에 분리 작동 설계 3) 소형의 편로드 복동 복수 실린더로 설계 구성된 유압식 구동장치는 시뮬레이션과 실험 결과를 통하여 시스템의 타당성을 입증하였다. 그러므로, 개발한 구동장치는 저속에서도 큰 제어력으로 자세 제어가 용이하기 때문에 얕은 수심에서 발사시 예상되는 위험 요소를 상다ㅇ 개선 시키므로써 운용범위의 다양화를 가져 올것으로 기대된다.

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Effects of intake flows on spray structure of a high pressure multi-hole injector in a second generation direct-injection gasoline engine (제 2세대 직접분사식 가솔린 기관에서 고압다공연료분사기의 분무 형상에 대한 흡기유동의 영향)

  • Kim, S.S.;Kim, S.H.
    • Journal of Power System Engineering
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    • v.11 no.4
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    • pp.18-25
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    • 2007
  • 제 2세대 직접분사식 가솔린 기관에서 6공 연료분사기의 연료분무특성을 관찰하였다. 실험에 사용한 직접분사식 가솔린 기관은 2개의 흡입밸브와 2개의 배기밸브를 갖는 텀블형 Spray Guided 연소실과 Quartz로 제작된 실린더 라이너와 실린더 헤드 창으로 구성되어 있다. 선회유동을 유도하기 위하여 흡입매니폴드에 선회유동 제어밸브를 부착하였다. 2차원 Mie 스캐터링 기법을 이용하여 연료분사시기, 연료분사압력과 실린더 내 유동 및 냉각수 온도가 연료분무에 미치는 영향을 관찰하였다. 실험결과로는 흡기과정동안 흡기 선회유동은 분사된 연료의 공간적 분포에 크게 작용하였고, 압축과정동안에는 텀블 및 선회유동의 영향이 흡기과정에 비해 크지 않음을 확인하였다. 또한 성층연소를 위해서 압축과정에서 연료를 분사하는 경우 고압의 연료분사압은 분무도달거리의 성장을 촉진시키나 상승하는 피스톤과 이로 인한 실린더 압력의 상승으로 분무도달거리의 성장이 억제됨을 확인할 수 있었다.

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Output Characteristics Using Indirect Measurement of Air Flow in a Motorcycle Engine (흡입공기량 간접계측방식의 전자제어화 Motorcycle 엔진 출력 특성)

  • Jung Taegyun;Chae Jaeou
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.3
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    • pp.87-95
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    • 2005
  • Most of the motorcycle engines have used carburetors in the fuel system, because of its simple structure and reliability but the fuel economy and the emissions of those engines are bad when we compared with automobile engines .To meet with the tighten emission regulations and the higher requirements for fuel economy, the application of the carburetor on the motorcycle engines would be limited. Therefore, it is important to develope a ECU control system for motorcycle engines. Since the fuel injection system is expensive, it is necessary to decrease the cost of ECU system for motorcycle engines, but the accuracy of the ECU control system should be increased as high as possible. In this paper, we studied about the AFS characteristics of motorcycle engine controled by indirect method.

Development of an Automatic Refrigerant Charging Device for Refrigeration Applications (냉동기용 자동 냉매 충전장치 개발)

  • 김성수;윤희정;홍희기;강용태
    • Journal of Energy Engineering
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    • v.12 no.4
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    • pp.253-258
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    • 2003
  • Manual type manifold gauge has been used for charging the refrigerant in the refrigeration systems. In this case, the refrigerant is released to the ambient during the hose-switching period. :he objectives of this study are to develop a novel automatic refrigerant charging system, and to quantify the effect of the automatic systems on the reduction of the non-condensable gas and the contamination of the compressor oil. The automatic charging system makes the pressure test, vacuum test, and refrigerant charging work very simple and easy because the charging hose does not have to be switched many times. It is found that the amount of water in the SiO$_2$and the compressor oil reduces to l/4 times of that for the manual type manifold gauge and the refrigerant is not released to the ambient at all when the automatic charging system is adopted.

The Effect of Cleaning the Intake System of LPG Vehicles on Engine and Emissions (LPG차량 흡기계통 Cleaning이 엔진 및 배출가스에 미치는 영향)

  • Hong, Sung-In;Lee, Seung-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.3
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    • pp.1229-1235
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    • 2014
  • At the LPG vehicle air intake system, most of dust particles in the air cleaner are removed. However very small particles are not removed and accumulated. The accumulation of carbon in air intake system is going to affect the idle speed control and sensor signal. It also causes engine chattering and transmission troubles of automatic transmission. This is study about cleaning up intake system using cleaning chemical. We can clean up the intake system by spraying cleaning liquid onto intake device when the engine is idling after intake hose is removed from warmed up vehicle. We can obtain the following experimental results by cleaning up ISC, surge tank, intake manifold, intake valves and combustion chamber. According to this results, the stroll valve works correctly and power rate of engine is up to the standard, it is smoothy to control the idling speed when a vehicle pulls up. After cleaning up CO grow down about 0.15%, HC does about 20~100 ppm.

A Study on the ECU for Controlling One Cylinder Motorcycle Engine (단기통 모터사이클 엔진 제어용 ECU에 관한 연구)

  • Jung, Tae-Gyun;Chae, Jae-Ou
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.13-20
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    • 2005
  • The most typical fuel control devices of motorcycle engines have carburetors, they are simple in structure and reliable in work. Most of the motorcycle engines have used carburetors in the fuel system, but the fuel economy and the emissions of those engines are bad when we compared with automobile engines. According to stricter emission regulations and higher requirements for fuel economy, the application of the carburetor on the motorcycle engines would be limited. In this paper, we studied about the ECU of motorcycle engine controled by indirect method. A new engine system was designed and experiments were carried out. The experimental results for both carburetor type and ECU type were compared. Maximum torque of $1.053kg{\cdot}m$ at 6500rpm was measured. The engine torque controled using ECU was increased by $10\%$ compared with the carburetor type.

Study for Fire Examples of LPG Leakage Including Fuel hose, Injector and Pressure Regulator Connector in Vehicle (자동차 연료호스, 인젝터 및 압력조절기 연결부에서 LP 가스 누출에 의한 화재사례 고찰)

  • Lee, Il Kwon;Kook, Chang Hoo;Suh, Moon Won;Jung, Dong Hwa
    • Journal of the Korean Institute of Gas
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    • v.17 no.3
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    • pp.8-13
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    • 2013
  • The purpose of this paper is to study for fire example by fuel leakage in LPG Vehicle. At first example, the car was repaired the fuel line that was connected with pressure hose between fuel regulator and injector in engine. But the service man was not very tighten with regular torque. At a result, the gas leaked on hot parts of engine. It verified the production of fire by engine heat. At second example, when the repair man, after replacement the injector, inserted the injector in a assembling part of it, he didn't the transform condition of fixing part. Therefore, the tearing phenomenon of O ring producted the controlled leakage of fuel by the injector deflection. It found the fact that the fuel leaked with gap of O ring. At third example. the fuel-cut solenoid valve was lined with pressure regulator unit. But the service man didn't throughly certify the leaked work of connected parts after repaired it. As a result, it certified the fire by engine heating leaked liquefied petroleum gas. Therefore it have to minimize the fire production that the driver should do no problem to throughly manage the fuel system.