• 제목/요약/키워드: 맞대기 용접부

검색결과 110건 처리시간 0.027초

Fatigue Strength of Tensile Specimen with Butt Welded Joints (인장시험체 맞대기 용접부의 피로강도)

  • Jo, Jae-Byung
    • Journal of the Korean Society of Hazard Mitigation
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    • 제4권4호
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    • pp.1-6
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    • 2004
  • Fatigue tests were carried out for butt welded joints with SM520-TMC steel plate with thickness between 20mm and 80mm. The test results were analysed statistically and the effect of plate thickness on the fatigue strength investigated. The fatigue strengths based on nominal stress range satisfy the requirement of the standards. Due to misalignment of the specimens, the measured stresses are higher than the nominal stresses especially for 20mm thick plates. If fatigue strengths are evaluated based on the measured stresses, then the fatigue strengths are greater than those based on nominal stresses. The results show that the thickness effect is similar to the formula proposed by Gurney.

Estimation of hotspot stress on Butt joints undergo residual stress effect (맞대기 용접부 Hot spot Stress 계측에 미치는 잔류응력의 영향)

  • 한익승;한명수;전유철
    • Proceedings of the KWS Conference
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    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
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    • pp.215-216
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    • 2004
  • 최근 해양구조물의 수직 칼럼부 용접 공법은 FCAW에 의한 다층 용접으로, 작업 시수와 작업자의 피로 가중 등, 생산 효율면에서 단점이 많았다. 이를 개선하기 위해 최초로 EGW에 의한 단층 용접을 적용하고자 EGW 적용시의 용접강도 및 피로 안전성을 평가하기 위한, 피로 시험을 수행하였다. (중략)

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Experimental Behaviors of Weld Zone Property of the Butt and the Lap Jointed Specimen Friction-Stir-Welded with 2mmt 1050 Aluminum Alloy Sheet (마찰교반용접된 겹치기 및 맞대기 용접부 특성에 대한 실험)

  • Jeon Jeong-il;Jang Seok-Ki
    • Transactions of the Korean Society of Mechanical Engineers A
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    • 제30권2호
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    • pp.187-193
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    • 2006
  • The butt and the lap welding by friction stir welding performs with $2mm^t$ 1050 aluminum alloy sheet. This paper shows behaviors of property such as vickers hardness, yielding and ultimate stresses, and macro structures for weld zone cross section of the butt and the lap jointed specimens. It is also carried out making comparison with maximum loads, stress-strain diagrams, and deformation after the guided bending test and fracture behaviors between the butt and the lap jointed specimens. It is found that the weldability of the butt jointed specimen is better than that of the lap jointed specimen.

Butt Weldability for SS400 Using Laser-Arc Hybrid Welding (레이저-아크 하이브리드 용접을 이용한 SS400의 맞대기 용접 특성)

  • Kim, Jong Do;Myoung, Gi Hoon;Park, In Duck
    • Transactions of the Korean Society of Mechanical Engineers A
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    • 제40권7호
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    • pp.667-672
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    • 2016
  • This study presents results of an experimental investigation of the laser-arc, hybrid, butt welding process of SS400 structural steel. Welding parameters including laser power, welding current and speed were varied in order to obtain one-pass, full-penetration welds without defects. The conditions that resulted in optimal beads were identified. After welding, hardness measurements and microstructure observations were carried out in order to study weld properties. The mechanical properties of both the base material and welded specimen were compared based on the results of tensile strength measurements. The yield and tensile strengths were found to be similar.

A study on the Butt-welding Characteristic of PVC and PE Pipe (PVC(Polyvinyl Chloride) 하수도관의 맞대기 융착 용접에 대한 연구)

  • An, Ju-Seon;Nam, Jun-Young;Lee, Sang-Yun;Lee, Bo-Young
    • Proceedings of the KWS Conference
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    • 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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    • pp.62-62
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    • 2010
  • PVC(Polyvinyl Chloride)와 HDPE(High-density Polyethlene) 하수도관은 수많은 고분자 재료 중에도 높은 기계적 강도를 가지며, 광범위하게 사용되고 있다. 하지만, PVC와 HDPE 하수관을 연결하기 위해 소모 접착제나 고무링 이용한 소켓 방법 이음 방법은 낮은 수밀성과 기계적 강도로 오 폐수의 누수가 발생되고, 이것이 흙에 스며들어 지하수, 하천 및 토양을 오염시키고 있다. 따라서, 대안으로 최근에는 열판을 이용한 맞대기 융착 용접을 PE 하수도 관에 제한적으로 적용하여 시공하고 있다. 그러나, PVC 하수관은 열을 가할 시 열에 의한 민감한 거동으로 인해 맞대기 융착 용접법이 적용되지 못하고 있는 실정이다. 따라서 본 연구에서는 하수도 관 중, 국내에서 가장 많이 사용되고 있는 내 충격 PVC 하수도관과 HDPE 이중 벽관의 DSC(Diffential Scanning Calorimeter), TGA(Thermogravimetric analyzer), TMA(Thermomechanical Analysis), DMA(Dynamic Mechanical Analysis) 분석으로 온도에 따른 열적 거동을 분석하여, 적절한 융착 온도 조건을 제시하였다. 또한 접합강도 향상을 위한 이음부 설계를 제안하여, 융착 용접 특성을 평가하였다.

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Development of Simplified Finite Element Models for Welded Joints (용접 결합부에 대한 단순화 유한요소 모델 개발)

  • Song, Seong-Il;Ahn, Sung Wook;Kim, Young Geul;Kim, Hyun-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • 제39권11호
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    • pp.1191-1198
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    • 2015
  • In this paper, we develop simplified finite element (FE) models for butt-, lap- and T-welded joints by performing numerical and experimental experiments. Three-point bending tests of butt- and lap-welded specimens are performed to obtain the stiffness of the specimens and the strains at points near the welding beads. Similarly the stiffness and strains of T-welded specimen are measured by applying a point load at the end of the specimen. To develop simplified FE models, we consider the shape parameters of width, thickness and the angle of weld elements in the numerical simulations. The shape parameters of the simplified FE models are determined by building linear regression models for the experimental data sets.

Investigation into Variations of Welding Residual Stresses and Redistribution Behaviors for Different Repair Welding Widths (보수용접부 폭에 따른 용접잔류응력의 변화 및 재분배 거동 평가)

  • Park, Chi-Yong;Lee, Hwee-Sueng;Huh, Nam-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • 제38권2호
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    • pp.177-184
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    • 2014
  • In this study, we investigated the variations in welding residual stresses in dissimilar metal butt weld due to width of repair welding and re-distribution behaviors resulting from similar metal welding (SMW) and mechanical loading. To this end, detailed two-dimensional axi-symmetric finite element (FE) analyses were performed considering five different repair welding widths. Based on the FE results, we first evaluated the welding residual stress distributions in repair welding. We then investigated the re-distribution behaviors of the residual stresses due to SMW and mechanical loads. It is revealed that large tensile welding residual stresses take place in the inner surface and that its distribution is affected, provided repair welding width is larger than certain value. The welding residual stresses resulting from repair welding are remarkably reduced due to SMW and mechanical loading, regardless of the width of the repair welding.

Evaluation of Welding Residual Stress Characteristics of a Surge Line Elbow (밀림곡관 맞대기 용접부의 잔류응력 특성 평가)

  • Han, Chang-Gi;Chang, Yoon-Suk;Kim, Maan-Won;Lee, Kyoung-Soo
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • 제11권1호
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    • pp.45-52
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    • 2015
  • Even though a lot of efforts have been devoted to evaluate welding residual stress characteristics of nuclear components, from the view point of accuracy, there are still some arguments in application of engineering estimation schemes. In this paper, three-dimensional finite element analyses (FEA) were carried out to predict residual stress distributions in butt welds of a typical surge line piping. Mesh optimization was conducted and subsequent analysis results such as the axial and hoop stress components along the weld center line and inner wall. Moreover, alternative evaluation was conducted by using three representative equations and their results were compared to those of FEA. Thereby, key parameters affecting to temperature profiles and residual stress distributions were derived as well as an optimum engineering estimation scheme was recommended.

Crack Growth Analysis due to PWSCC in Dissimilar Metal Butt Weld for Reactor Piping Considering Hydrostatic and Normal Operating Conditions (수압시험 및 정상운전 하중을 고려한 원자로 배관 이종금속 맞대기 용접부 응력부식균열 성장 해석)

  • Lee, Hwee-Sueng;Huh, Nam-Su;Lee, Seung-Gun;Park, Heung-Bae;Lee, Sung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • 제37권1호
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    • pp.47-54
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    • 2013
  • This study investigates the crack growth behavior due to primary water stress corrosion cracking (PWSCC) in the dissimilar metal butt weld of a reactor piping using Alloy 82/182. First, detailed finite element stress analyses were performed to predict the stress distribution of the dissimilar metal butt weld in which the hydrostatic and the normal operating loads as well as the weld residual stresses were considered to evaluate the stress redistribution due to mechanical loadings. Based on the stress distributions along the wall thickness of the dissimilar metal butt weld, the crack growth behavior of the postulated axial and circumferential cracks were predicted, from which the crack growth diagram due to PWSCC was proposed. The present results can be applied to predict the crack growth rate in the dissimilar metal butt weld of reactor piping due to PWSCC.