• Title/Summary/Keyword: 마이크로블레이드

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Fabrication of Organic-Inorganic Nanocomposite Blade for Dicing Semiconductor Wafer (반도체 웨이퍼 다이싱용 나노 복합재료 블레이드의 제작)

  • Jang, Kyung-Soon;Kim, Tae-Woo;Min, Kyung-Yeol;Lee, Jeong-Ick;Lee, Kee-Sung
    • Composites Research
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    • v.20 no.5
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    • pp.49-55
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    • 2007
  • Nanocomposite blade for dicing semiconductor wafer is investigated for micro/nano-device and micro/nano-fabrication. While metal blade has been used for dicing of silicon wafer, polymer composite blades are used for machining of quartz wafer in semiconductor and cellular phone industry in these days. Organic-inorganic material selection is important to provide the blade with machinability, electrical conductivity, strength, ductility and wear resistance. Maintaining constant thickness with micro-dimension during shaping is one of the important technologies fer machining micro/nano fabrication. In this study the fabrication of blade by wet processing of mixing conducting nano ceramic powder, abrasive powder phenol resin and polyimide has been investigated using an experimental approach in which the thickness differential as the primary design criterion. The effect of drying conduction and post pressure are investigated. As a result wet processing techniques reveal that reliable results are achievable with improved dimension tolerance.

Ultra-precision Singulation of Micro BGA using Multi Blade (멀티블레이드를 이용한 Micro BGA의 초정밀 싱귤레이션)

  • 김성철;이은상;이해동
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.861-864
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    • 1997
  • Singulation is a process that cutting for separating a chip individually after finishing packaging process(micro BGA etc.). For shortening the process of singulation, we proposed the singulation using multi-blade. This paper introduced a method of multi-blade singulation and investigated a result of application and problems. The efficiency of singulation process was improved five times better than the single-blade by the singulation using Multi-blade.

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The change in mechanical properties of bond materials for micro-blades with the amount of lubricants (충진 윤활제의 첨가량에 따른 블레이드용 결합제의 기계적 특성)

  • Kim, Song-Hee
    • Journal of Industrial Technology
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    • v.28 no.A
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    • pp.195-198
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    • 2008
  • Graphite and $MoS_2$ were added respectively to the Cu/Sn bond materials of the same composition as a lubricant in order to find out the effect of lubricants on the mechanical properties and the increase in density of the sintered products for microblades. The addition of $MoS_2$ as a lubricant was more beneficial to strength, fracture toughness, and hardness as well as densification than graphite. $MoS_2$ seemed to be more effective in reducing the friction between the metallic powders and die wall during hot pressing process. Due to the better wettability of MoS2 with bond metal alloy, less amount of interfacial defects which is detrimental to mechanical properties use observed.

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Blade Shape Optimization of Wind Turbines Using Genetic Algorithms and Pattern Search Method (유전자 알고리즘 및 패턴 서치 방법을 이용한 풍력 터빈 블레이드의 형상 최적화)

  • Yi, Jin-Hak;Sale, Danny
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.32 no.6A
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    • pp.369-378
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    • 2012
  • In this study, direct-search based optimization methods are applied for blade shape optimization of wind turbines and the optimization performances of several methods including conventional genetic algorithm, micro genetic algorithm and pattern search method are compared to propose a more efficient method. For this purpose, the currently available version of HARP_Opt (Horizontal Axis Rotor Performance Optimizer) code is enhanced to rationally evaluate the annual energy production value according to control strategies and to optimize the blade shape using pattern search method as well as genetic algorithm. The enhanced HARP_Opt code is applied to obtain the optimal turbine blade shape for 1MW class wind turbines. The results from pattern search method are compared with the results from conventional genetic algorithm and also micro genetic algorithm and it is found that the pattern search method has a better performance in achieving higher annual energy production and consistent optimal shapes and the micro genetic algorithm is better for reducing the calculation time.

Effects of diamond abrasive and lubricants on mechanical properties and wearing resistance of microblades (첨가된 다이아몬드 abrasive와 윤활제의 함량이 마이크로블레이드의 내구성과 기계적 특성에 미치는 영향)

  • Kim, Song-Hui;Mun, Jong-Cheol;Kim, Sang-U
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2007.11a
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    • pp.134-135
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    • 2007
  • Graphite and MoS2 were added respectively as a lubricant to improve the cutting efficiency of micro blades which contains diamond abrasive. Strength, fracture toughness, and life span of micro-blades were observed to decrease with the increase in diamond abrasive and lubricant content. Wearing mode of micro-blades and the cutting efficiency were also found to be affected by the content of diamond abrasive and the addition of lubricants.

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Effect Analysis of Pulley on Performance of Micro Hydropower in Free Surface Vortex (자유수면 와류에서 마이크로 소수력의 성능에 풀리가 미치는 영향 분석)

  • Choi, In-Ho;Kim, Jong-Woo;Chung, Gi-Soo
    • Journal of Wetlands Research
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    • v.23 no.3
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    • pp.234-241
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    • 2021
  • This paper contributes to the understanding of the effect of pulley on the performance of the vortex turbine in free water surface. The experimental work was to analyze the rotation, voltage and current of the turbine due to physical factors (vortex height, velocity, effective head, etc.) at flow rates ranging from 0.0069 to 0.0077 m3/s in the inlet channel. As a result, the experimental values showed that voltage, current and rotational speed of the vortex turbine decreased with increasing the pulley ratio regardless of the blade type. The efficiency of straight blade and twisted blade was 52 % at the gear ratio of 0.45, whereas the efficiency of small twisted blade was 54 % at the pulley ratio of 0.21. The highest amount of the energy generated by the water free vortex turbine occurred within a pulley ratio of 0.5. The efficiency of this vortex turbine was observed at 0.2 ~ 58 % depending on the pulley ratio.

Optimization of Micro Hydro Propeller Turbine blade using NSGA-II (NSGA-II를 이용한 마이크로 프로펠러 수차 블레이드 최적화)

  • Kim, Byung-Kon
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.4
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    • pp.19-29
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    • 2014
  • In addition to the development of micro hydro turbine, the challenge in micro hydro turbine design as sustainable hydro devices is focused on the optimization of turbine runner blade which have decisive effect on the turbine performance to reach higher efficiency. A multi-objective optimization method to optimize the performance of runner blade of propeller turbine for micro turbine has been studied. For the initial design of planar blade cascade, singularity distribution method and the combination of the Bezier curve parametric technology is used. A non-dominated sorting genetic algorithm II(NSGA II) is developed based on the multi-objective optimization design method. The comparision with model test show that the blade charachteristics is optimized by NSGA-II has a good efficiency and load distribution. From model test and scale up calculation, the maximum prototype efficiency of the runner blade reaches as high as 90.87%.

Evaluation of Degradation of Isothermally Aged Plasma-Sprayed Thermal Barrier Coating (플라즈마 용사 열차폐 코팅의 열화 평가)

  • Koo, Jae-Mean;Seok, Chang-Sung;Kang, Min-Sung;Kim, Dae-Jin;Lee, Dong-Hoon;Kim, Mun-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.4
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    • pp.475-480
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    • 2010
  • The thermal barrier coating of a gas turbine blade was degraded by isothermal heating in a furnace and by varying the exposure time and temperature. Then, a micro-Vickers hardness test was conducted on the cross section of the bond coat and Ni-based superalloy substrate. Further, the thickness of TGO(Thermally Grown Oxide) was measured by using an image analyzer, and the changes in the microstructure and element contents in the coating were analyzed by using an optical microscope and by performing SEM-EDX analysis. No significant change was observed in the Vickers hardness of the bond coat when the coated specimen was degraded at a high temperature; delamination was observed between the top coat and the bond coat when the coating was degraded for 50 h at a temperature $1,151^{\circ}C$.

The effect of sintering condition and composition on the mechanical properties of bond materials for micro-blades (Micro Blade용 Bond재료의 소결조건과 조성이 기계적 특성에 미치는 영향)

  • Kim, Song-Hee;Moon, Jong-Chul
    • Journal of Industrial Technology
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    • v.27 no.B
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    • pp.137-144
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    • 2007
  • Sintering condition and various chemical composition of bond materials for micro-blades were studied. The methods mixing of pure powders and using pre-alloyed powders for compaction and sintering were compared and optimized in terms of the evaluation of bending strength and fractographic study. The effect of the amount of graphite as a lubricant and diamond abrasive on the strength of sintered bond materials and fracture toughness was investigated. The strength decreased with increasing the amount of graphite and diamond abrasive.

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