• Title/Summary/Keyword: 마이크로밀링

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Experimental Study on Meso-Scale Milling Process Using Nanofluid Minimum Quantity Lubrication (나노유체를 이용한 메소스케일 밀링 가공 특성에 관한 실험적 연구)

  • Lee, P.H.;Nam, T.S.;Li, Chengjun;Lee, S.W.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1493-1498
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    • 2010
  • This paper present the characteristics of micro- and meso-scale milling processes in which compressed cold air, minimum quantity lubrication (MQL) and $MoS_2$ nanofluid MQL are used. For process characterization, the microand meso-scale milling experiments are conducted using desktop meso-scale machine tool system and the surface roughness is measured. The experimental results show that the use of compressed chilly air and nanofluid MQL in the micro- and meso-scale milling processes is effective in improving the surface finish.

Development of Micro Rocket Using Mechanical Micro Machining (기계식 마이크로 가공을 이용한 마이크로 로켓의 개발)

  • Baek,Chang-Il;Chu,Won-Sik;An,Seong-Hun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.9
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    • pp.32-37
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    • 2003
  • The trend of miniaturization has been applied to the research on micro rockets resulting in prototype rockets fabricated by MEMS processes. In this paper, the development of three-dimensional micro rockets using micro milling as well as the results of combustion and flight tests are discussed. The body of rocket was made of 6061 aluminum cylinder. The three-dimensional micro nozzles were fabricated on brass by micro endmill with 127${\mu}m$ diameter. Two different micro nozzles were fabricated, one with 1.0mm of throat diameter and the other with 0.5mm. The total mass of rocket was 7.32g and that of propellant was 0.65g. The thrust-to-weight ratio was between 1.58 and 1.74, and the flight test with 45 degree launch angle form the ground resulted in 46m-53m of horizontal flight distance

A Study on Compensation for tool deformation machining errors in micro end-milling (마이크로 엔드밀링에서 공구변형 가공오차 보상에 관한 연구)

  • Jong-In Son;Byeong-Uk Song
    • Design & Manufacturing
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    • v.17 no.4
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    • pp.24-32
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    • 2023
  • In this study, we introduce research aimed at minimizing machining errors without compromising productivity by compensating for the machining errors caused by tool deformation. Our approach experimentally establishes the direct correlation between cutting depth and machining error, and creates predictive models using mathematical functions. This method allows for the prediction of compensated cutting depths to obtain the desired cutting profiles, thereby maximizing the compensation of machining errors in the cutting process.

A Study on the Machining Characteristics for Micro Barrier Ribs by using Micro Endmilling (마이크로 엔드밀에 의한 미세격벽가공의 가공특성에 관한 연구)

  • 민승기;이선우;이동주;이응숙;제태진;최두선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.26-31
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    • 2001
  • Recently, miniaturization and mass production are the main trends in manufacturing fields. Therefore, ultraprecision machining and MEMS technology have been taken more and more important position in machining of microparts. Micro endmilling is one of the prominent technology that has wide spectrum of application field ranging from macro parts to micro products, such as PDP and IT components, in precision products manufacturing. However, the deburring is significant problem in making smooth and precise parts in micro endmilling. This paper shows removal characteristics of burr generated by micro endmilling process. Additionally, it is necessary to understand the formation mechanism of burr of micro barrier ribs to find proper deburring method.

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A Study on the Machining Characteristics fur Micro Barrier Ribs by using Micro Endmilling (마이크로 엔드밀에 의한 미세격벽가공의 가공특성에 관한 연구)

  • 민승기;이선우;이동주;이응숙;제태진
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.3
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    • pp.14-20
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    • 2002
  • Recently, miniaturization and mass production are the main trends in manufacturing fields. Therefore, ultraprecision machining and MEMS technology have been taken more 7md more important position in machining of microparts. Micro endmilling is one of the prominent technology that has wide spectrum of application field ranging from duo parts to micro products, such as PDP md IT components, in precision products manufacturing. However, decreasing of burr is significant problem in making smooth and precise parts in micro endmilling. This paper shows removal characteristics of burr generated by micro endmilling process. This results satisfies micro endmilling for micro barrier ribs of heights is $50{\mu}m$, $100{\mu}m$, $200{\mu}m$, $300{\mu}m$, and observation from of burr. Additionally, it is necessary to understand the formation mechanism of burr of micro barrier ribs to iud proper decreasing method.

Thermoelectric Properties of the n-type $Bi_2(Te,Se)_3$ Processed by Hot Pressing (n형 $Bi_2(Te,Se)_3$ 가압소결체의 열전특성)

  • Park, D.H.;Roh, M.R.;Kim, M.Y.;Oh, T.S.
    • Journal of the Microelectronics and Packaging Society
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    • v.17 no.2
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    • pp.49-54
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    • 2010
  • The n-type $Bi_2(Te,Se)_3$ powders were fabricated by melting/grinding method and were hot-pressed in order to compare thermoelectric properties of the hot-pressed specimens with those of the $Bi_2(Te,Se)_3$ ingot. Effects of mechanical milling treatment of the $Bi_2(Te,Se)_3$ powders on thermoelectric characteristics of a hot-pressed specimen were also examined. The hot-pressed $Bi_2(Te,Se)_3$ exhibited power factors of $27.3{\sim}32.3{\times}10^{-4}W/m-K^2$ which were superior to $24.2{\times}10^{-4}W/m-K^2$ of the ingot. The $Bi_2(Te,Se)_3$, hot-pressed after mechanical milling treatment of the powders, possessed a non-dimensional figure-of-merit of 1.02 at $100^{\circ}C$ and exhibited extrinsic-intrinsic transition at $130^{\circ}C$.

Power Transmission Optimization Based on the Driving Gear of a Cross Drilling/Milling Unit using a Micro Geometry Method (마이크로 지오메트리 방법을 이용한 크로스 드릴링/밀링 유닛 구동기어의 동력전달 최적화에 관한 연구)

  • Kim, Dong-Seon;Zhen, Qin;Beak, Gwon-In;Wu, Yu-Ting;Jeon, Nam-Sul;Lyu, Sung Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.4
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    • pp.93-99
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    • 2019
  • A cross drilling/milling Unit is an important mechanical part which is widely used in many kinds of machining tool, and various gear trains with good accuracy and reliability features are widely used in power transmission systems. A study on a novel power transmission optimization method for driving gear trains in cross drilling/milling units is presented in this paper. A commercial program for gear system simulation, Romax Designer, was used in this research to intuitively observe the gear meshing and the load distribution conditions on the gear teeth. We obtained the optimal modification value through comparing the results of repeated experiments. For validation, optimized gears were fabricated and then measured with a precision tester.