DOI QR코드

DOI QR Code

Experimental Study on Meso-Scale Milling Process Using Nanofluid Minimum Quantity Lubrication

나노유체를 이용한 메소스케일 밀링 가공 특성에 관한 실험적 연구

  • Lee, P.H. (School of Mechanical Engineering, Sungkyunkwan Univ.) ;
  • Nam, T.S. (School of Mechanical Engineering, Sungkyunkwan Univ.) ;
  • Li, Chengjun (School of Mechanical Engineering, Sungkyunkwan Univ.) ;
  • Lee, S.W. (School of Mechanical Engineering, Sungkyunkwan Univ.)
  • 이필호 (성균관대학교 기계공학부) ;
  • 남택수 (성균관대학교 기계공학부) ;
  • ;
  • 이상원 (성균관대학교 기계공학부)
  • Received : 2010.05.13
  • Accepted : 2010.07.21
  • Published : 2010.10.01

Abstract

This paper present the characteristics of micro- and meso-scale milling processes in which compressed cold air, minimum quantity lubrication (MQL) and $MoS_2$ nanofluid MQL are used. For process characterization, the microand meso-scale milling experiments are conducted using desktop meso-scale machine tool system and the surface roughness is measured. The experimental results show that the use of compressed chilly air and nanofluid MQL in the micro- and meso-scale milling processes is effective in improving the surface finish.

본 논문에서는 압축냉각공기, MQL 및 $MoS_2$ 나노유체 MQL 을 적용한 메소스케일 밀링의 가공 특성에 관한 실험적 연구를 수행하였다. 마이크로/메소 밀링 가공 실험 수행을 위하여 BLDC 스핀들과 DC 모터슬라이드를 장착한 데스크톱 크기의 3 자유도 메소 스케일 기계가공 시스템을 구현하였고, 가공 시편의 표면거칠기 측정 및 분석을 통해 가공성능 평가를 수행하였다. 실험을 통해 압축냉각공기, MQL 및 $MoS_2$ 나노유체 MQL 을 사용한 경우 건식가공에 비하여 표면거칠기가 향상되는 것을 발견하였으며 특히 $MoS_2$ 나노유체 MQL 과 압축냉각공기를 동시에 적용하였을 경우의 가공 표면거칠기가 가장 우수함을 확인하였다.

Keywords

References

  1. Kang, J. H., Lee, H. Y., Lee, S. W. and Lim, S. J., 2008, “State of the Art in Environmental Friendly Manufacturing Technology,” Journal of the Korean Society of Machine Tool Engineers, Vol. 17, No. 2, pp. 32-39.
  2. Calvert, G. M., Ward, E., Schnorr, T. M. and Fine, L. J., 1998, “Cancer Risks Among Workers Exposed to Metalworking Fluids: A Systematic Review,” American Journal of Industrial Medicine, Vol. 33, No. 2, pp. 282-292. https://doi.org/10.1002/(SICI)1097-0274(199803)33:3<282::AID-AJIM10>3.0.CO;2-W
  3. Klocke, F. and Eisenblatter, G., “Dry Cutting, 1997, Keynote Papers,” Annals of CIRP, Vol. 46, No. 2, pp. 519-526. https://doi.org/10.1016/S0007-8506(07)60877-4
  4. Tasdelen, B., Thordenberg H. and Olofsson D., 2008, “An Experimental Investigation on Contact Length During Minimum Quantity Lubrication (MQL) Machining,” Journal of Materials processing Technology, Vol. 203, No. 1-3, pp. 221-231. https://doi.org/10.1016/j.jmatprotec.2007.10.027
  5. Lee, J. H., Ko, T. J. and Baek, D. G., 2009, “A Study on Optimal Cutting Conditions of MQL Milling Using Response Surface Analysis,” Journal of the Korean Society for Precision Engineering, Vol. 26, No. 1, pp. 43-50.
  6. Shen, B., Malshe, A. P., Kalita, P. and Shih, A. J., 2008, “Performance of Novel MoS2 Nanoparticles Based Grinding Fluids in Minimum Quantity Lubrication Grinding,” Transactions of NAMRI/SME, Vol. 36, pp. 357-364.
  7. Shen, B., Shih, A. J. and Simon, C. T., 2008, “Application of Nanofluids in Minimum Quantity Lubrication Grinding,” Tribology Transactions, Vol. 51, No. 6, pp. 730-737. https://doi.org/10.1080/10402000802071277
  8. Srikant, R. R., Rao, D. N., Subrahmanyam, M. S. and Krishna, P. V., 2008, “Applicability of Cutting Fluids with Nanoparticle Inclusion as Coolants in Machining, Proceedings of the Institution of Mechanical Engineers,” Part J: Journal of Engineering Tribology, Vol. 222, No. 2, pp. 221-225. https://doi.org/10.1243/13506501JET334
  9. Sridharan, U. and Malkin, S., 2009, “Effect of Minimum Quantity Lubrication (MQL) with Nanofluids on Grinding Behavior and Thermal Distortion,” Transactions of NAMRI/SME, Vol. 37, pp. 629-636.
  10. Shankara, A., Menezes, Pradeep L., Simha, K. R. Y. and Kailas, Satish V., 2008, “Study of Solid Lubrication with MoS2 Coating in the Presence of Additives Using Reciprocating Ball-on-Flat Scratch Tester,” Sadhana, Vol 33, No 3, pp. 207-220. https://doi.org/10.1007/s12046-008-0014-5