• Title/Summary/Keyword: 마모해석

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Prediction of Wear Rate for Rubber Track by Using Frictional Energy Analysis (마찰 에너지 해석을 통한 러버 트랙(Rubber Track)의 마모율 예측)

  • Kang, Jong-Jin;Cho, Jin-Rae;Jeong, Weui-Bong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.5
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    • pp.125-133
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    • 2011
  • The wear of rubber track being in contact with the road surface is an important subject because it decreases the traction performance and the operating efficiency of tracked vehicle. For the above reasons, many attempts have been made to quantitatively calculate the rubber track. However, it depends on the experimental methods which are highly time- and cost-consuming. Therefore, the numerical simulation approach is highly desirable, but it needs to model the complex geometry and the material behavior in details as well as the interaction with the road surface. In this study, the rubber track and its material behavior are elaborately modeled since these factors are very important in the prediction of the wear rate of the rubber track. Accordingly to the studies on the rubber wear by previous investigations, it has been found that the wear is greatly influenced by the frictional energy. The frictional energy of rubber track is computed by utilizing the 3D finite element analysis of the rubber track, and the wear rate is evaluated making use of the frictional energy and a wear model.

Analysis of Rail Wear Rate according to Wheel/Rail Contact Pressure on Curved Track (곡선부 차륜/레일 접촉압력에 따른 레일마모진전 경향 분석)

  • Sung, Deok-Yong
    • Journal of the Korean Society for Railway
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    • v.20 no.4
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    • pp.512-520
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    • 2017
  • On a typical railway, trains travel using the friction between the wheel and the rail. Contact pressure is generated between the wheel and the rail, and the magnitude of the contact pressure changes depending on the weight, speed, wheel-set hunting, and contact point of the vehicle. In this study, the contact characteristics were analyzed through the finite element analysis for the wheel/rail system on curved track, and fatigue damage and wear rate of wheel/rail according to contact pressure were analyzed through rolling contact fatigue test. Results indicate that, general and heat treated rails showed higher wear rate than wheels, and general and heat treated rail wear rate increased rapidly over a certain number of repetitions. In addition, the general rail wear rate was about 7 ~ 15% higher than that of the heat treated rail, and a regression equation for the rail wear rate with the contact pressure in the contact pressure range of 900 ~ 1,500 MPa was presented.

Study of Factor Causing Wear of a Barrel Cam in a Paper-Cup-Forming Machine by Using Multibody Dynamics Model (다물체 동역학 모델을 이용한 종이컵 성형기용 배럴캠의 마모 인자에 관한 연구)

  • Jun, Kab-Jin;Park, Tae-Won;Cheong, Kwang-Yeil;Kim, Young-Guk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.3
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    • pp.361-367
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    • 2010
  • The barrel cam, which is a type of cylindrical cam, has been widely used as a part of index drive units for automatic manufacturing machines. The axis of rotation of the barrel cam is orthogonal to the axis of rotation of the follower. The index drive rotates or dwells depending on the cam profile, while the cam rotates with a constant velocity. Continuous sliding contact between the barrel cam and the follower surfaces causes wearing of the adhesive between them. This study shows that the contact force between two sliding bodies is responsible for the wear of the barrel cam in the paper-cup-forming machine. This contact force is calculated by using the multibody dynamics model of the paper-cup-forming machine. The analytical result is validated by comparing it to the actual wear spots on the real product.

Friction and Wear Characteristics of Carbon Fiber Reinforced Composites against Lay-up Orientation (CFRP 복합재의 적층방향에 대한 마찰 및 마모 특성)

  • Koh, S.W.;Choi, Y.K.
    • Journal of Power System Engineering
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    • v.9 no.2
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    • pp.57-64
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    • 2005
  • This paper is the study on dry sliding wear behavior of carbon fiber reinforced epoxy matrix composites against lay-up orientation. Tests were investigated on the effect of the lay-up orientation, fiber sliding direction, load and sliding velocity when circumstance keep continuously at $21^{\circ}C$, 60%RH. Pin-on-disk dry sliding wear tests for each experimental condition were carried out with a carbon fiber reinforced plastic pin on stainless steel disk in order to search the friction and wear characteristics. The wear rates and friction coefficients against the stainless steel counterpart were experimentally determined and the wear mechanisms were microscopically observed. The effect on friction and wear behavior are observed differently, according to various conditions. When sliding took place against counterpart, the highest wear resistance and the lowest friction coefficient were observed in the $[0]_{24s}$ lay-up orientation at anti-parallel direction.

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Wear for Polisher Brush of EGL Plating Cell using Finite Element Analysis (유한요소해석을 이용한 EGL 도금조 Polisher Brush의 마모예측)

  • Ku, J.K.;Noh, H.G.;Heo, S.C.;Song, W.J.;Ku, T.W.;Kim, J.;Kang, B.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.342-345
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    • 2009
  • Electro galvanized steel is electroplated cold roller steel for improving corrosion resistance and paintability, and is widely used in automobiles and home appliances. In the electroplating line for manufacturing electro galvanized steel if plating process is carried out with impurity on conductor roll surface, the defects in manufacturing process occurs because of steel fault. For quality, polishing is always required to separate impurity on surface of conductor roll. In this study, finite element analysis of wear for polisher brush is carried out for replaced time of it.

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공구파손의 파괴역학적 해석에 관한 기초적 연구

  • 이태세
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.33-37
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    • 1992
  • 구조물과 기계부품에 부하를 주는 하중은 여러가지 종류가 있고, 이에 따르는 파괴의 형식도 여러가지가 있다. 그중에서도 연강압연용 로울러, 베어링 레일등은 집중 압축하중을 받는데 이들 부재의 파괴사고가 빈번히 일어나고 잇다. 압축에 의한 파괴 중 frectting, 피팅등과 같은 마모 현상은 두 재료의 표면이 서로 미끌어질때 일어나며, 이것이 공구나 기계부품의 성능과 수명을 저하시키는 주원인이 되며, 이러한 궁구나 기계 부품을 수리 또는 교환을 하기위한 인적, 경제적 손실은 막대하다. 본 연구에서는 금형등 공구의 마모편이 발생되는 마지막 과정인 크렉의 성장을 고찰하기 위하여 Sub-surface크랙 모델을 설정하여 2차원 유한요소 법으로 경계층 근방에 크랙이 존재하는 반무한 평면에 집중하중이 작용할때의 응력확대계수를 해설하였는데, 일반화된 해석법으로 혼합모드에서의 응력확대계수를 결정하였다.

The Study on the Influence of Pad Wear on Brake Squeal Analysis (브레이크 스퀼 해석에서 패드 마모의 영향에 관한 연구)

  • Lee, Ho-Gun;Son, Min-Hyuk;Seo, Young-Wook;Boo, Kwang-Seok;Kim, Heung-Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.930-936
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    • 2008
  • This paper studies the effect of pad at initial stage and wear during braking on the dynamic contact pressure distribution. Wear is influenced by variable factor (contact pressure, sliding speed, radius, temperature) during dynamic braking and variation in contact pressure distribution. Many researchers have conducted complex eigenvalue analysis considering wear characteristic with Lim and Ashby wear map. The conventional analysis method is assumed the pad has smooth and flat surfaces. The purpose of this paper is to validate that wear rate induced by braking is considered for the precise squeal prediction. After obtaining pad wear from experiment, it is incorporated with FE model of brake system. Finally, the comparisons in fugitive nature of squeal will be carried out between the complex eigenvalue analysis and noise dynamometer experiment.

경수로 핵연료집합체의 모드해석 및 유동시험 평가

  • 전상윤;김용환;전경락;김재원
    • Proceedings of the Korean Nuclear Society Conference
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    • 1997.05b
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    • pp.46-51
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    • 1997
  • 최근 경수로 핵연료 손상 원인 중의 하나인 연료봉 마모(Fretting Wear)가 지지격자의 스프링력 저하뿐만 아니라 원자로 냉각재 유동에 기인한 집합체 진동(Self-excited Fuel Assembly Vibration)에 의해 유발될 수 있는 것으로 밝혀져 해외 연료공급자들은 새로운 연료개발시 집합체 유동시험을 수행하여 냉각재 유동에 의한 집합체 진동 여부를 확인하고 있다. 본 연구에서는 경수로 핵연료집합체에 대한 모드해석 및 진동시험으로부터 고유진동수 및 진동모드형태를 구하여 모의 집합체 유동시험 결과와 비교 평가하였고 냉각재 유동에 의해 과도한 집합체 진동이 발생됨을 확인하였으며 가연성흡수봉집합체를 삽입한 경우에 대한 유동시험 결과와도 비교하였다. 또한, 이들 집합체의 진동 변위량과 손상 연료의 마모량 분포의 상관성을 비교 평가하였다.

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Discrete Element Method for Defining the Dynamic Behavior and Abrasion of Gravel in Mixer Trucks during Mixing and Discharging (이산 요소법을 이용한 골재 입자의 혼합 및 배출 시 골재 거동 및 강판 마모에 관한 연구)

  • Ryu, Seung-Hun;Woo, Ho-Kil
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.12
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    • pp.34-41
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    • 2020
  • Ready-mixed concrete is unconsolidated concrete typically transported to construction sites by using mixer trucks. A proper rotation of concrete is necessary to prevent its solidification in mixer trucks during transport: in accordance with the manufacturing method and quality inspection prescribed in KSF4009, this movement is maintained after the manufacturing of concrete in professional production plants and the addition of water, solid materials, and admixtures. Unfortunately, mixer truck parts wear out over long periods of time. In order to improve the wear resistance of the main part of mixer trucks, we used a steel plate with good wear resistance or partially added a reinforcement plate. In this study, we first tested the properties of concrete (as required for the DEM), and then carried out mixing and discharge simulations to define the actual operating conditions of mixer trucks. For each condition, we calculated the amount and location of wear. The reliability of our results was finally verified by comparing them with the measurement values. Overall, this study provided basic data for an optimal design of mixer trucks: one that would reduce the vehicles' weight and production costs.