• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.15 no.1
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• pp.59-69
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• 2001

Ths paper presents an algorithm of detecting eccentricity signal and diagnosing the cause in rolling process. A designed technique uses only the outputs of load cell and tachorreter, which are generally utilized in rolling process, and need not any acklitional sensors. Detecting signals related to eccentricity is done by combining outputs of 6 digital bandPass filters whose center frequency are varied with roll's rotating frequency. A function of diagnosing the cause of occentricity from extracted data having occentricity components is implemented by defining reasonable variables. In order to show validity of an algorithm designed in this paper, simulation was accomplished for three groups. The first is that some portion of roll in the direction of roll circumference is distorted. The second is that rotating axis and roll center is not identical. The third is that composite cause is occmed Simulation results show that every kind of eccentricity can be diagnosed in terms of algorithm proposed.oposed.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.36 no.4
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• pp.429-435
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• 2012

An abrasion due to continuous friction between a work roll and strip causes the mass of the work roll to be unbalanced in the rolling process. We developed a mathematical model for the rolling mill considering the unbalanced mass and verified the model experimentally. The work roll was approximated as a rigid rotor with eccentricity, and the effect of the unbalanced mass on chatter vibration was investigated. The joint forces computed by quasistatic analysis were applied to the work roll in the rolling mill. Transient responses were obtained, and frequency analysis was performed by solving equations of motion using a direct integration method. Horizontal vibrations were more strongly affected by eccentricity than vertical vibrations. In the horizontal direction, a small eccentricity of 1% of the work roll radius considerably increased the amplitude of the chatter frequency.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.11a
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• pp.248-254
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• 1996

A disturbance rejection controller using eccentricity filtering and LQ control techniques is proposed to alleviate significantly the effect of roll eccentricity in multivariable cold-rolling processes. Fundamental problems such as process time delay inherent in exit thickness measurement and non-stationary characteristics of roll eccentricity signals can be overcome by the proposed control method. The filtered instantaneous estimate of roll eccentricity may be exploited to improve instantaneous estimate of the exit thickness variation based on roll force and roll gap mearsurements, and a feedforward compensator is augmented as a reference for a gaugemeter thickness estimator. And, LQ feedback controller is combined with eccentricity filter for the attenuation of the exit thickness variation due to the entry thickness variation. The simulation results show that eccentricity components have been significantly eliminated and simultaneously other distrubances also have been attenuated.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.21 no.3
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• pp.502-510
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• 1997

A disturbance rejection controller using eccentricity filtering and LQ control techniques is proposed to alleviate the effecto of major roll eccentricity in multivariable cold-rolling processes. Fundamental problems in multivariable cold-rolling processes such as process time delay inherent in exit thickness measurement and non-stationary characteristics of roll eccentricity signals can be overcome by the proposed control method. The filtered instantaneous estimate of roll eccentricity may be exploited to improve instantaneous estimate of the exit thickness variation based on roll force and roll gap measurements, and a feedforward compensator is augmented as a reference for a gaugemeter thickness estimator. LQ feedback controller is combined with eccentricity filter for the attenuation of the exit thickness variation due to the entry thickness variation. The simulation results show that the roll eccentricity disturbance is significantly eliminated and other disturbances also are attenuated.

• 제어로봇시스템학회:학술대회논문집
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• 2000.10a
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• pp.167-167
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• 2000

This study aims at the development of REC sensor causing the gauge error in the hot strip rolling process, and the improvement of the hydraulic AGC (Automatic Gauge Control) system. The gauge error outbreaks from the various reasons, however, mainly the roll eccentricity is considered to cause a such kind of error. In the study, the REC (Roll Eccentricity Control System) sensor is designed using sensor An On - line test of the system shows the comprehensive effects of controlling the gauge error of the hot strip. On - Line test shows the possibility of enhancing the accuracy for gauge.

• 제어로봇시스템학회:학술대회논문집
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• 1996.10b
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• pp.1480-1483
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• 1996

A set of approaches suggested to control the eccentricity is discussed in this paper. Among these, filter-integrator method is used to design the controller, which also includes the input signal synchronization, stabilizing filter and eccentricity source discrimination. Using the S/W that is coded for real time application of that controller, we simulated the operations of that one. The simulation results show the characteristics of eccentricity compensation and eccentricity discrimination. However, from these results, we can see that only proper stabilization strategy certificates the safe eccentricity control.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.963-968
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• 2003

The continuous process systems usually consists of various components: driven rollers. idle rolls, load-cell and so on. Even a simple fault in a single component in the line may cause a catastrophic damage on the final products. Therefore it is absolutely necessary to diagnosis the components of the continuous systems. In this paper, an adaptive eccentricity compensation method is presented. And a new diagnosis method for transverse roll shape defects on rolling process is developed. The new method was induced from analyzing the rolling mechanism by using rolling force model, tension model, Hitchcock's equation, and measured delivery thickness of materials etc. Computer simulation results also show that the proposed diagnosis methods is very effective in the diagnosis of 3-D roll shape