• 제목/요약/키워드: 레이저 표면경화

검색결과 90건 처리시간 0.028초

′YAG 레이저에 의한 표면경화강의 레이저 경화와 마멸특성 (Laser hardening and Wear Characteristics of Surfaces hardening steel by YAG LASER)

  • 옥철호;서영백;조연상;배효준;박흥식;전태옥
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제30회 추계학술대회
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    • pp.63-70
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    • 1999
  • Surface hardening of plain carbon steel (SM45C) by Laser are usually much finer and stronger than those of the base metals. The present study was under taken to investigate the wear resistance and a processing parameters such as, power density, pulse width, defocusing distance, and molten depth for surface modification of plain carbon steel. The wear test was carried out under experimental condition using the wear test device, and in which the annular surfaces of wear test specimens as well as mating specimen of alumina ceramics($Al_2O_3$) was rubbed in dry sliding condition. It is shown that molten depth and width depend on defocusing distance. The wear loss on variation of sliding speed was much in lower speed range below 0.2m/sec and in higher speed range above 0.7m/sec, but wear loss was little in intermediate speed range. It depends on oxidation speed and wear speed.

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CW Nd:YAG 레이저에 의한 열간금형 공구강의 표면경화특성 (The Surface Hardening Characteristics of Hot work Tool Steel by CW Nd:YAG Laser)

  • 신호준;유영태;안동규;신병헌
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.219-220
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    • 2006
  • Laser surface hardening technologies have been used to improve characteristics of wear and to enhance the fatigue resistance for mold parts. The objective of this research work is to investigate the influence of the process parameters, such as power of laser and defocused spot position, on the characteristics of laser surface hardening for the case of SKD61 steel. CW Nd:YAG laser is selected as the heat source. The optical lens with the elliptical profile is designed to obtain a wide surface hardening area with a uniform hardness. From the results of the experiments, it has been shown that the maximum hardness is approximatly 740 Hv when the power, focal position and the travel of laser are 1,095 W, +1mm and 0.3 m/min, respectively. In addition, the hardening width using the elliptical lens was three time larger than that using the defocusing of laser beam.

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SM45C강의 레이저표면경화와 고주파표면경화특성 (Characteristics Induction and Laser Surface hardening of SM45C Steel)

  • 나기대;신호준;신병헌;유영태
    • 한국정밀공학회지
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    • 제23권7호
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    • pp.39-50
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    • 2006
  • Laser heat treatment technologies have been used to improve characteristics of wear and to enhance the fatigue resistance for automotive parts. The bjective of this research work is to investigate the influence of the process parameters, such as power of laser and defocused spot position, on the characteristics of laser heat treatment for the case of SM45C medium carbon steel. CW Nd:YAG laser is selected as the heat source. The optical lens with the elliptical profile is designed to obtain a wide heat treatment area with a uniform hardness. From the results of the experiments, it has been shown that the maximum hardness is approximatly 780 Hv when the power and the travel of laser are 1,095 W and 0.6 m/min, respectively. In addition, the hardening width using the elliptical lens was three time larger than that using the defocusing of laser beam.

탄소강 환봉의 레이저 표면변태경화 특성에 관한 연구 (I) - 가우시안 파워밀도 분포의 레이저 열원을 이용한 표면변태경화 특성 - (Study on Characteristics of Laser Surface Transformation Hardening for Rod-shaped Carbon Steel (I) - Characteristics of Surface Transformation Hardening by Laser Heat Source with Gaussian Intensify distribution -)

  • 김종도;강운주
    • Journal of Welding and Joining
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    • 제25권3호
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    • pp.78-84
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    • 2007
  • Laser Material Processing has been replaced the conventional machining systems - cutting, drilling, welding and surface modification and so on. Especially, LTH(Laser Transformation Hardening) process is one branch of the laser surface modification process. Conventionally, some techniques like a gas carburizing and nitriding as well as induction and torch heating have been used to harden the carbon steels. But these methods not only request post-machining resulted from a deformation but also have complex processing procedures. Besides, LTH process has some merits as : 1. It is easy to control the case depth because of output(laser power) adjustability. 2. It is able to harden the localized and complicated a.ea and minimize a deformation due to a unique property of a localized heat source. 3. An additional cooling medium is not required due to self quenching. 4. A prominent hardening results can be obtained. This study is related to the surface hardening of the rod-shaped carbon steel applied to the lathe based complex processing mechanism, a basic behavior of surface hardening, hardness distribution and structural characteristics in the hardened zone.

YAG 레이저에 의한 공구강의 표면경화 깊이에 관한 연구 (A Study on the Case Hardning Depth of Tool Steel by YAG LASER)

  • 옥철호
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1998년도 춘계학술대회 논문집
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    • pp.53-58
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    • 1998
  • Case hardening of tool steel(SK5) was investigated after YAG laser irradiation. In the case of beam passes, martensite formed in the melt zone and in former pearlite regions of the austenization zone exhibited very high Vickers Hardness values. The molten depth and radius, micro structure, hardness were investigated as a function of defocusing distance, pulse width, and power density.

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SM 45C강의 레이저 표면경화처리에 관한 연구 (A study on the laser surface hardening of SM 45C steel)

  • 나석주;김성도;이건이;김태균
    • 대한기계학회논문집
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    • 제11권1호
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    • pp.53-62
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    • 1987
  • 본 논문에서는 1 KW CW CO$_{2}$레이저 발생자장치를 사용하여 표면경화 처리 를 행할때 공정과 관련된 변수들이 용접부 및 표면경화층에 미치는 영향들을 이론과 실험을 통해서 규명하고, 이 결과들을 실제공정에 사용할 수 있는 기초자료로서 제시 하고자 한다. 이를 위해서 해석에 사용될 수 있는 유한요소법(Finite Element Meth- od)에 근거한 2차원 열유동 해석용 프로그램 및 데이타 처리 프로그램을 개발하고, 중 탄소강에 레이저 표면처리를 수행하여 실험 및 이론해석의 결과를 비교 검토하였다. 비교 검토하여 그 설정기준을 고찰하였다.

레이저 빔에 의한 철강재의 Ti 표면합금화에 미치는 C함량의 영향 (Effect of C-Content for Ti Surface-Alloying Treatment on Steel by $CO_2$ Laser Beam)

  • 최준영;김도훈
    • 한국재료학회지
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    • 제2권6호
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    • pp.436-442
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    • 1992
  • 레이저빔에 의한 철강재의 Ti 표면합금화에 미치는 C함량의 영향을 관찰하였다. 철강재상에 Ti 코팅 후 레이저빔 조사시 질소를 취입가스로 사용하면 부분적으로 TiN과 F$e_2$Ti가 형성된다. 저탄소강의 경우 Ti함량의 증가에 따라 임계냉각 속도의 증가로 마르텐사이트화가 억제된다. 고탄소강의 경우 Ti의 함량이 1.5%정도 임에도 훼라이트 조직이 형성되지 않고 마르텐사이트 조직이 형성되어 경화된다. 그리고 고탄소강의 Ti 표면합금층 형성에 부분적인 TiC의 석출이 있어 더욱 경도를 증가시키는 것으로 생각된다.

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강재의 레이저 표면경화 공정제어를 위한 경화층깊이의 실시간 측정에 관한 연구 (A study on in-process measurement of hardening depth for LASER surface hardening process control)

  • 우현구;박영준;조형석;한유희
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1991년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 22-24 Oct. 1991
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    • pp.252-257
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    • 1991
  • This paper proposed that the eddy-current measurement method can be used a means of in-process measuring the hardening depth in Laser surface treatment process. Also, this paper deal with the numerical analysis of magnetic flux distribution and experimental result of measurement. In Laser heat treatment process of steels, a thin layer of the substrate is rapidly heated to austenitizing temperature and subsequently cooled at a very fast rate due to the self-quenching by heat conduction into the bulk body, to produce a martensite structure which have low magnetic permeability. The eddy-current measurement method depends on the properties of material to be measured such as electric conductivity, magnetic permeability and geometry. In this paper, the hardening depth was measured by detecting relevant magnetic permeability changes caused by heat treatment of steels.

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연속파형 Nd:YAG 레이저를 이용한 플라스틱성형용 금형강의 표면경화 특성 (Characteristics of Surface Hardening of Dies Steel for Plastic Molding using Continuous Wave Md:YAG Laser)

  • 신호준;유영태;오용석
    • 한국정밀공학회지
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    • 제26권1호
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    • pp.71-81
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    • 2009
  • Die steel for plastic molding were used as mold material of automobile parts and electronic component industry. The material of this paper has superior to mechanical properties, such as repair weldability, corrosion resistance and high temperature strength, required mold parts for semitransparent. Laser-induced surface hardening technology is widely adopted to improver fatigue life and wear resistance via localized hardening at the surface of mold parts. The objective of this research work is to investigate on the characteristics of surface hardening of the laser process parameters, such as beam travel speed, laser power and defocsued spot position, for the case of die steel for plastic molding. Lens for surface hardening of large area is plano-convex type with elliptical profile to maintain uniform laser irradiation. According to the experimental results, large size of hardened layer at the surface of die steel for plastic molding was achieved, and microstructure of this layer was lath martensite. Optimal surface status and mechanical property of hardened layer could be obtained at 1095Watt, $0.25{\sim}0.3m/min$, 0mm (focal length: 232mm) for laser power, beam travel speed, and focal position. Where, heat input was $0.793{\times}10^{3}J/cm^2$, and width of hardened layer was 27.58mm.