• 제목/요약/키워드: 레이저보조가공

검색결과 34건 처리시간 0.025초

이송속도 조절에 의한 평판 레이저 보조가공의 이동 열원해석 (Analysis of Moving Heat Source for Laser Assisted Machining of Plate by Feed Rate Control)

  • 김광선;이춘만
    • 한국정밀공학회지
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    • 제28권12호
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    • pp.1341-1346
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    • 2011
  • Currently, many researches are carried out for laser assisted machining, which is one of the important fields in materials difficult to process. However, a prediction of heat source is difficult because of moving heat source. In this paper, a thermal analysis of laser assisted machining of plate by change of heat source size is performed, and preheating temperature by adjusting the feed rate is controlled. It was recognized that the maximum preheating temperature increases according to the decrease in heat source size, and feed rate need to adjust as high speed. The results of this analysis can be used as a reference for preheating temperature prediction in laser assisted milling.

레이저보조가공에서 레이저 렌즈 교환장치의 정밀도 평가에 관한 연구 (Study on Accuracy Evaluation of Laser Lens Changer for a Laser-Assisted Machining System)

  • 오원정;김은중;이춘만
    • 한국정밀공학회지
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    • 제32권8호
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    • pp.687-692
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    • 2015
  • LAM (Laser-Assisted Machining) is an effective method for processing difficult-to-cut workpieces. The focal length of a LAM system is changed by the change of the workpiece shape during laser preheating; this problem is solved by changing the lens of the laser module. Linear- and rotary-type lens changers were developed to change the laser lens of a LAM system. The linear-type lens changer is operated by a motor with a ball-screw, and the rotary type is operated by a stepping motor. The natural frequency and structural stability of the laser lens changers were confirmed by using a finite element analysis; in addition, the functions of the lens changers were verified by measuring the iterative accuracy. The measured results show that the rotary-type lens changer is more accurate than the linear-type changer.

3차원 레이저 보조 밀링을 위한 레이저 예열 방법에 관한 연구 (Laser Preheating Method for Three-Dimensional Laser Assisted Milling)

  • 오원정;이춘만
    • 한국정밀공학회지
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    • 제32권12호
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    • pp.1031-1037
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    • 2015
  • Laser assisted machining (LAM) is an effective method with which to effectively process difficult-to-cut materials. Simple machining processes, such as turning and linear tool paths, have been studied by many researchers. But, there are few research efforts on LAM workpieces using threedimensional shapes because of difficulties controlling the laser heat on workpieces with inclined angles or curved surfaces. Two methods for machining three-dimensional workpieces are proposed in this paper. The first is that the heat source shape and laser focal length are maintained using an index table. Second, a rotary type laser module is controlled using an algorithm to move the laser heat source in all directions. This algorithm was developed to control the rotary type laser module and the machine tool simultaneously. These methods are verified by a CATIA simulation.

레이저보조가공을 위한 2-축 구동 매니퓰레이터 설계에 관한 기초 연구 (A Fundamental Study on the Design of Two-axis Drive Manipulator for Laser-assisted Machining)

  • 김동현;차나현;김태우;이춘만
    • 한국정밀공학회지
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    • 제29권8호
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    • pp.813-817
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    • 2012
  • Laser assisted machining (LAM) is machining method that performs a machining for workpieces using laser beam preheating. LAM is in the early stage of its applications and has only been used in limited fields including turning, planning and micro end-milling throughout the world. LAM system should be able to move to the laser radiation direction and to rotate on a tool path for machining of complex shapes. A laser module with two-axis manipulator is designed in this study. It has been performed static structural analysis and shape modification of the manipulator. As the results of shape modification it has been obtained better results than the initial model. These results will be able to use in development of the two-axis manipulator.

레이저보조가공에서 중첩열원에 관한 해석 연구 (Analysis of Overlapping Heat Zones in Laser-Assisted Machining)

  • 백종태;이춘만
    • 한국정밀공학회지
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    • 제32권12호
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    • pp.1023-1029
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    • 2015
  • Laser-assisted machining (LAM) is one of the most effective methods for enhancing the machinability of difficult-to-cut materials, such as titanium alloys and various ceramics, and has been studied by many researchers. LAM is a method that facilitates machining by softening a workpiece using a laser heat source. The advantages of the LAM process are decreases in tool wear, cutting force, and surface roughness. However, when the material is over-heated, melting or burning can occur. This study analyzed the heat source distribution with regard to overlapping of preheating on the laser heating path with an acute angle, a right angle and obtuse angles. Then, a power reduction method was proposed to reduce the melting and burning of the workpiece.

레이저보조가공에서 열원과 공구 사이의 거리선정을 위한 해석적 연구 (Analytical Study of the Determination of Distance between the Laser Heat Source and Tool for Laser-Assisted Machining)

  • 백종태;이춘만
    • 한국정밀공학회지
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    • 제32권8호
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    • pp.699-704
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    • 2015
  • Laser-assisted machining has shown its potential to significantly improve product quality and reduce manufacturing costs; additionally, laser-assisted turning (LAT) and laser-assisted milling (LAM) have been studied by numerous researchers. A research study on the determination of the distance between the laser heat source and the tool for laser-assisted machining, however, has not yet been attempted; we conducted such an analysis by using a finite-element method and heat-transfer equation. The results of this analysis can be used as a reference for the determination of the distance between the laser heat source and the tool for laser-assisted machining.

고융점 소재의 열 보조 가공에서 레이저 -플라즈마 다중열원의 예열 효과에 대한 연구 (A Study on the Preheating Effect of Multi-Heat Sources using Laser Plasma in the Thermally Assisted Machining of a High-Melting-Point Material)

  • 이춘만;김성규
    • 한국기계가공학회지
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    • 제18권10호
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    • pp.93-98
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    • 2019
  • Recently, with the development of the aerospace and automotive industries, the demand for high-melting-point materials has increased. However, high-melting-point materials are difficult to cut through conventional machining methods. Thermally assisted machining (TAM) is a method for improving the machinability by preheating the materials. A laser, the most commonly used device for TAM, has high efficiency through local preheating but is not sufficient for maintaining a high preheating temperature due to rapid cooling. However, the use of multi-heat sources can supplement the disadvantage of a single heat source. The high preheating temperature can be maintained with a wide and deep heat-affected zone (HAZ) by multi-heat sources. The purpose of this study is to analyze the preheating effects of multi-heat sources using laser plasma. Thermal analysis and preheating experiments were carried out. As a result, the high preheating effect of multi-heat sources compared with a single heat source was verified.

액체 보조 방식의 Excimer 레이저 폴리머 미세가공 (Excimer Laser Micromachining of Polymers Assisted by Liquid)

  • 장덕석;김동식
    • 한국레이저가공학회지
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    • 제10권1호
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    • pp.19-27
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    • 2007
  • Previous studies demonstrated that laser ablation under transparent liquid can result in ablation enhancement and particle removal from the surface. Although the ablation enhancement by liquid is already known for semiconductor and metal, the phenomena of polymer ablation have not been studied. In this work, tile liquid-assisted excimer laser ablation process is examined for polymer materials, such as polyethylene terephthalate (PET), polymethyl methacrylate (PMMA) with emphasis on ablation enhancement and surface topography. In the case of PET and PMMA, the effect of liquid is analyzed both for thin water film and bulk water. The results show that application of liquid increases the ablation rate of PMMA while that of PET remains unchanged even in the liquid-assisted process. However, the surface roughness is generally deteriorated in the liquid-assisted process. The surface topography is found to be strongly dependent on the method of liquid application, i.e., thin film or bulk liquid.

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