• 제목/요약/키워드: 드럼브레이크

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제동시 발생하는 리어 드럼브레이크 creak(scratching) 노이즈 개선 (Rear drum brake creak(scratching) noise improvement during braking(or parking apply))

  • 장명훈;박신;김선호;김성환
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2013년도 춘계학술대회 논문집
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    • pp.486-491
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    • 2013
  • Creak noise is kind of scratching noise which is usually generated in drum brake system on the vehicle. When driver brakes vehicle or applies parking lever, drum brake shoe moves to the drum side to stop the vehicle. And at that time, moving shoe scratches backing plate ledge surface, and that makes scratching noise in special condition. This study presents how we can generate creak noise in the laboratory and how we can reduce it by experimental approach. Through several and various type of tests, we could generate creak noise with damage on ledge area of the backing plate in the lab and we verified tab type shoe design can reduce this scratching noise. As a result of this study, we notified how creak noise happens in the vehicle, and that tab type design shoe has good performance of ledge area damage based on lab test(rig & dynamometer equipment), and that this can reduce potential risk of creak noise in the field.

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유한요소법을 이용한 드럼브레이크의 응력 및 온도 해석 (Stress and temperature analysis of a drum brake using FEM)

  • 함선균;이기수
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.707-710
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    • 2001
  • Brakes are one of the important safety parts in cars. The requirements of brakes in performance, in comfort, and working lifetime are high. This paper presents the static analysis on the stress and temperature of a automotive drum brake. The particular interest is the distribution of the contact pressure between brake lining and drum. The problems to be solved are the effects of friction coefficient, actuation force, temperature, and brake component's stiffness. The contact problem includes friction, and is solved using the ABAQUS.

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드럼 브레이크에서의 열응력에 의한 내구성을 통한 융합적 분석 (Convergent Analysis through Durability by Thermal Stress at Drum Brake)

  • 오범석;조재웅
    • 한국융합학회논문지
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    • 제11권5호
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    • pp.139-144
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    • 2020
  • 본 연구에서는 드럼자체와 브레이크에 대한 시뮬레이션 해석을 하였으며 열해석 결과와 구조 해석을 통한 내구성을 고찰하여 그 해석 결과를 얻었다. 브레이크 실린더로 인하여 힘을 받는 라이닝,라이닝의 확장으로 인하여 힘을 받는 드럼 내부, 축의 회전으로 인하여 힘을 받는 드럼에 대한 열응력 및 구조 해석을 통하여 어느 부분에 등가응력과 변형량이 큰지를 확인하였다. 본 연구 결과를 종합하여 브레이크 디스크설계에 응용한다면 열변형 방지 및 그 내구성을 증대시키는데 활용성이 클 것으로 사료된다. 본 연구 결과는 실제적으로 드럼 브레이크에서의 열응력에 견딜 수 있는 내구성 있는 설계에 유용하게 적용할 수 있다. 계절별 기차선로 이음새에서의 내구성 해석을 적용함으로서 본 연구 결과가 미적인 설계에 응용되는 융합 연구에 유리하다고 보여진다.

유한요소법에 의한 드럼 브레이크의 열탄성 접촉해석 (Thermoelastic Contact Analysis of Drum Brakes by Finite Element Method)

  • 서정원;구병춘
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.381-386
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    • 2000
  • The brake force of drum brakes for commercial vehicles is applied by a s-cam. First of all the influence of the s-cam load angles and elastic modulus of the pad on the contact pressure distribution between pad and drum was checked by using 3 dimensional finite element model. In the second part, temperature and thermal stress analyses were carried out by an axisymmetric model with constant heat flux and pressure-proportional heat flux. In the case of temperature analysis the heat conduction from the interface to the pad and the drum was modeled using a thin soft film element, so artificial division of the generated heat flux between pad and drum is not necessary. The analysis was performed by ABAQUS/Standard code.

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드럼브레이크 S/CAM 샤프트 단조 해석 (The Forging Analysis of S/CAM Shaft to the Drum Brake)

  • 김미애;성백섭;차용훈
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.1113-1118
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    • 2008
  • In the hot forging process, The forging defects that are caused by metal were strain, temperate, and inclusion. In this paper, the computer simulation analyzed the effective plastic strain and temperature behaviors. The quantitative analyses which proposed the effective mold design of S/CAM shaft was executed. The parameters of forging shape that affected on the optimize conditions that was calculated with simple equation were investigated. it is expected that the developed analysis model and design technique would greatly contribute to the drum brake optimal design considering temperature affected and material behaviors. This development could save more than 20% of production cost and reduced failure rate to more than 30%. By improving the life span of mold from 15,000 to 25,000, financial difficulty of company imposed on a mold manufacture could be overcome.

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드럼 브레이크의 스퀼 소음에 관한 연구 (A Study on the Squeal Noise of Drum Brakes)

  • 이장무;김종현;유성우;안창기
    • 한국정밀공학회지
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    • 제15권9호
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    • pp.111-116
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    • 1998
  • The squeal of drum brakes was investigated numerically and experimentally. Modal testings were performed for shoes, drums, backing plates and their assemblies. In order to predict the squeal phenomena, stability analysis was performed based on a simplified self-excited vibration model. Based on modal testings, the dynamic properties of the brake elements and the parameters used in this analysis were determined. The geometries of shoes and drums were also considered. The result shows that the modification methods of the shoe and the drum design are feasible for noise reduction.

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다아나모 실험을 통한 Al-MMC 브레이크 드럼의 제동성능 평가 (The Braking Performance Evaluation of Al-MMC Brake Drum Using the Dynamometer)

  • 윤영식;유승을;한범석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.733-736
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    • 2002
  • This study was carried out to investigate the braking performances associated with the friction coefficients and temperature fluctuations. Friction coefficient stability and maximum temperature of brake drums, made of an Al-MMC and conventional cast iron, were tested by the inertial brake dynamometer during 15 braking operations. Also the temperature distribution was analyzed by the finite element analysis(FEA). In this experiment, both lower temperature rise near the drum surface and less variation of friction coefficient, compared to those of cast iron, were observed with Al-MMC drums during braking operations.

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브레이크 드럼의 형상에 따른 과도 열전달 해석 (Transient Heat Transfer Analysis of Brake Drum Shape)

  • 김양술;안수철
    • 한국정밀공학회지
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    • 제25권8호
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    • pp.65-71
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    • 2008
  • This paper presents a transient heat transfer analysis of a drum brake shape. The transient heat transfer analysis of automotive drum brakes with frictional contact is performed by using the finite element method. The drum brake type studied in the page is the internally expanding one in which two shoes fitted externally with frictional material are forced outward against surface a rotating drum on the wheel unit. In this case, the braking power is produced by the friction force between a drum and a lining, and is converted into heat. The brake drum has constant material properties. The air inside the drum has temperature-dependent thermal conductivity and enthalpy. Radiation effects are ignored. The result explains the reason why hair crack and cause of drum failure occur. The temperature of drum is in proportion to the drum thickness and nonlinear changes at every points of drum. It's necessary for the decrease of the drum temperature to make the air inside drum flow.

오스템퍼링 처리가 브레이크 드럼의 동적 특성에 미치는 영향 (Effect of Austempering Treatment on Dynamic Characteristics of Brake Drums)

  • 임경빈
    • 한국생산제조학회지
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    • 제19권1호
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    • pp.65-70
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    • 2010
  • The effect of austempering treatment on the dynamic properties of a brake drum was investigated to primarily evaluate the potential damping advantage of an AGI (austempered gray iron) drum over a PGI (pearlitic gray iron) drum. This investigation provides valuable information for brake noise reduction since the brake drum is most often the outstanding component that generates the noise of the brake assembly. Test results show that the AGI drum provided slightly larger damping values than the PGI drum for the first few major resonances observed. A finite element model of a drum was also developed to aid in studying its dynamic behavior. A good correlation was obtained between the analytical results and the actual measurement data.