• Proceedings of the Korean Society For Composite Materials Conference
• /
• 2003.04a
• /
• pp.83-86
• /
• 2003

동시경화조인트는 경화 시 복합재료로부터 흘러나오는 수지를 접착제로 사용하기 때문에 제조과정이 간편할 뿐 아니라 복합재료를 표면 처리할 필요가 없기 때문에 기존의 접착제에 의한 접합방법에 비해 장점을 지닌다. 최근 동시경화조인트에 관한 연구가 활발하게 진행되고 있으나 해석적인 방법을 통한 연구는 아직까지 미비하다. 실험적으로 연구된 결과를 보면 동시경화 조인트는 계면 모서리에서 파괴가 시작되어 계면을 따라 파괴가 진행된다. 그러므로 조인트의 계면 모서리에서의 응력집중계수에 관해 연구하는 것이 중요하다. 본 논문에서는 고유치 문제를 고려하여 복합재료와 강재료로 구성된 동시경화조인트의 계면 모서리에서 발생하는 응력 및 변위장을 결정하고, H-적분을 이용하여 응력집중계수를 구하는 방법을 제시하고자 한다.

• Proceedings of the Korean Society For Composite Materials Conference
• /
• 2001.10a
• /
• pp.95-98
• /
• 2001

Co-cured joining method is an efficient joining technique because both curing and bonding processes for the composite structures can be achieved simultaneously. It requires neither an adhesive nor a surface treatment of the composite adherend because the excess resin, which is extracted from composite materials during consolidation, accomplishes the co-cured joining process. In this paper, we considered three bond parameters, affecting tensile load bearing capacity of the co-cured single and double lap joints. Filially, we nave presented optimal bonding conditions for co-cured single and double lap joints with steel and composite adherends under tensile loads.

• Proceedings of the Korean Society For Composite Materials Conference
• /
• 2001.05a
• /
• pp.172-175
• /
• 2001

The co-cured Joining method, which is regarded as an adhesively bonded Joining method, is an efficient joining technique because both curing and bonding processes for the composite structures can be achieved simultaneously. It requires neither surface treatment onto the composite adherend nor an additional adhesive joining process because the excess resin, which is extracted from composite materials during consolidation, accomplishes the co-cured Joining process. Since the adhesive of the co-cured joint is the same material as the resin of the composite adherend, the analysis and design of the co-cured joint for composite structures are simpler than those of an adhesively bonded joint, which uses an additional adhesive. In this paper, effects of the manufacturing parameters, namely surface roughness, stacking sequence of the composite adherend, and manufacturing pressure in the autoclave during curing process, on the tensile load bearing capacity of the co-cured single lap joint will be experimentally investigated.

• Composites Research
• /
• v.31 no.4
• /
• pp.139-144
• /
• 2018

Long Fiber-reinforced composites have advantages of excellent production efficiency and formability of complex shapes compared to conventional continuous fiber reinforced composite materials. However, if we need to make complicated composite shapes or to assemble parts made of different materials, a variety of joining methods are needed. In general, long fiber prepreg sheet (LFPS) contains mold release agent to facilitate demolding after thermoforming. Therefore, mechanical fastening is required in addition to the adhesive bonding to get proper joining strength. In this study, we proposed a stainless steel insert for co-cure bonding which cures LFPS and bonds the stainless steel insert through thermoforming process. The wing of the insert which is spread during the thermoforming process induces adhesion and mechanical wedging effect and serves as a hook to resist the pulling force. The burn-out method was used to confirm the unfolded state of the stainless steel insert wings inserted into the composite material. The static pull-out test was performed to quantitatively evaluate the joining strength. From these experimental results, the condition which guarantees the most appropriate joining strength was derived.

• Composites Research
• /
• v.31 no.1
• /
• pp.17-22
• /
• 2018

Long Fiber Prepreg Sheet (LFPS) has the advantages of excellent production efficiency and formability for complex shapes compared to conventional continuous fiber reinforced composites. When fibrous composites are used with different materials, joining method is important because strength of the joining part determines the strength of the hybrid structure. In this study, the adhesive joint strengths of co-cured LFPS and aluminum were evaluated under various surface treatment conditions and environmental conditions (temperature and moisture conditions). Mechanical abrasion and plasma exposure were used for the surface treatment. The adhesive joints experienced various surface treatments were tested by using single lap joint specimens. Adhesive strengths under various conditions were compared and the most appropriate condition was determined.

• Composites Research
• /
• v.19 no.4
• /
• pp.15-22
• /
• 2006

One of the primary factors limiting the application of composite-metal adhesively bonded joints in structural design is the lack of a good evaluation tool for the interfacial strength to predict the load bearing capacity of boned joints. In this paper composite-steel adhesion strength is evaluated in terms of stress intensity factor and fracture toughness of the interface corner. The load bearing capacity of double lap joints, fabricated by co-cured bonding of composite-steel adherends has been determined using fracture mechanical analysis. Bi-material interface comer stress singularity and its order are presented. Finally stress intensities and fracture toughness of the wedge shape bi-material interface corner are determined. Double lap joint failure locus and its mixed mode crack propagation criterion on $K_1-K_{11}$ plane have been developed by tension tests with different bond lengths.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
• /
• 2004.11a
• /
• pp.97-102
• /
• 2004

용액 중에서 나노입자의 전기영동 특성을 이용한 전자종이용 잉크 제조를 위해 $TiO_2$ 나노입자를 저유전율 용매인 cyclohexane에 혼합한 후 용매와 용질의 비중차를 줄이기 위해 분말 상 polyethylen을 첨가하여 high energy milling의 방법으로 입자분쇄와 동시에 입자 표면에 고분자 풍을 코팅하였다. 용액내의 입자 분산성 향상과 용매 착색을 위하여 계면활성제와 oil-blue N을 첨가한 후 전자종이용 잉크를 제조하여 측정한 제타 전위 결과 cyclohexane 내에서 $TiO_2$의 제타전위는 -40mV 정도였으나 polyethylene으로 코팅한 후 계면활성제를 첨가하였을 경우 최대 -110mV 이상의 높은 값을 나타내었다. 실제 디스플레이 특성을 평가하기 위해 포토리소그래피를 이용하여 3인치 크기의 ITO glass 위에 $10{\mu}m$의 크기를 갖는 십자형의 격벽을 $40{\mu}m$의 높이로 균일하게 형성한 후 합성된 전자잉크로 주입하여 상부전극과 하부전극사이에 UV 경화제를 도포하여 UV 접합을 실시하였다. 격벽 내에서 입자의 mobility를 측정하여 환산된 전자잉크의 응답속도는 0.1cm/sec로 측정되었으나, 전기영동시 입자들의 움직임에 따른 반사광의 파형을 측정한 경우 0.07cm/sec의 응답속도를 나타내었다.