• Title/Summary/Keyword: 내부 응력

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Growth of Whiskers Relating to plated Films of Tin (주석도금 피막에 관련한 위스커 성장)

  • Kim, Yu-Sang
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.05a
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    • pp.139-140
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    • 2015
  • 주석(Sn)은 뛰어난 유연성을 나타내기 때문에 접촉저항을 감소시킬 목적으로 전자부품과 전자기기의 도선과 단자를 피복하는데 사용된다. 하지만 특정한 조건에서 시간경과와 함께 위스커라는 침상결정이 발생하여 회로 단락을 초래하는 것이 문제이다. 위스커는 직선형, 굴곡형, 곡선형의 형태로 성장하며 직경은 $1{\mu}m$, 길이는 수백 ${\mu}m$에서부터 수 mm에 이른다. 발생 초기단계에서 성장이 정지된 작은 덩어리도 위스커와 함께 관찰된다. 주석도금 피막에서 발생하는 위스커는 1940년대 미국의 전화교환기 단락원인으로 널리 알려지게 되었다. 이러한 위스커를 억제하는 방법으로 주석-납 도금이 개발되었다. 주석-납 도금피막에서는 작은 덩어리가 다수 발생하는 반면에 위스커는 발생하지 않는다. 하지만 2006년 7월에 시행된 RoHS(Restriction of the use of certain Hazardous Substances) 지령에서 수은, 카드뮴, 6가 크롬 및 납은 유해물질로 지정되어 사용이 엄격히 규제되고 있다. 주석 도금피막의 위스커가 발생하고, 성장하는 원인으로 도금피막 내부의 압축응력과 전위, 산화피막, 도금피막-기판계면에서 발생하는 금속간화합물 주변의 변형을 들 수 있다. 본고에서는 도금하여 얻은 주석피막 표면에 형성된 위스커를 중심으로 증착피막과 주석도금 피막을 용융 응고하여 형성된 합금의 경시변화를 비교하고, 작은 덩어리와 위스커의 발생 및 성장 기구에 관하여 기술하였다.

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Comparison between Direct and Indirect Implementation of Generalized Hoek and Brown Failure Criterion in Numerical Analysis Procedure (범용 Boek-Brown 파괴기준식의 직접 및 간접적 적용에 관한 수치해석과정의 비교 분석)

  • Deb Debasis;Choi Sung O.
    • Tunnel and Underground Space
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    • v.15 no.3 s.56
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    • pp.228-235
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    • 2005
  • Friction angle and cohesion of rock masses can be estimated from Hoek and Brown failure criterion and then plastic corrections can be applied using Mohr-Coulomb yield function. This study finds that this estimation procedure would not be appropriate for weak rock masses and for cases where low confining stress is expected to develop. A procedure is outlined in this paper for estimating plastic corrections directly from Hoek and Brown material model. Comparative study shows that direct procedure would simulate non-linear failure surface better than indirect procedure especially in the low confining stress regime.

A Study on Stucture of CAD / CAPP System in th e Heading Process Using Rigid-Plastic Finite Element Analysis (강소성 유한 요소법을 이용한 냉간 2단 헤딩가공에 있어서 CAD / CAPP 시스템의 구축에 대한 연구 1))

  • 신영우
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.30 no.1
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    • pp.53-63
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    • 1994
  • The conventional cold-heading process for the production of a bolt-shaped product is composed of some process and two or three blows heading. The strength of a bolt-shaped product produced by multi-blow heading depends on the working conditions of the heading process such as preforming die angle, corner-radius of the necked portion of product, and the reduction in height during pre-forming. Arigid-plastic finite-element program(RDHPSC) has been coded and the program testified by comparison with the results of experimentation. A method of testing the optimum die-conditions in the double-blow heading process by use of RDHPSC analysis is discussed a fundamental structures of CAD/CAPP system for two-blow heading process is discussed.

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Statistical Life Prediction on IASCC of Stainless Steel for PWR Core Internals (가압형 경수로 스테인리스강 내부 구조물의 조사유기 응력부식균열에 대한 통계적 수명 예측)

  • Kim, Sung-Woo;Hwang, Seong-Sik;Lee, Yeon-Ju
    • Korean Journal of Metals and Materials
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    • v.50 no.8
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    • pp.583-589
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    • 2012
  • This work is concerned with a statistical approach to the life prediction on irradiation-assisted stress corrosion cracking (IASCC) of stainless steel (SS) for core internals of a pressurized water reactor (PWR). The previous results of the time-to-failure of IASCC measured on neutron-irradiated stainless steel components were statistically analyzed in terms of stress and irradiation. The accelerating life testing model of IASCC of cold worked Type 316 SS was established based on an inverse power model with two stress-variables, the applied stress and irradiation dose. Considering the variation of the yield strength and applied stress with the irradiation dose in the model, the remaining life of the baffle former bolt was statistically predicted during operation under complex environments of stress and irradiation.

Friction Welding Analysis of Welding Part Shape with Flow Gallery Considered Fluid Flow (유체 유동을 고려한 유동부를 갖는 용접부 형상의 마찰용접 해석)

  • Yeom, Sung-Ho;Kim, Bum-Nyun;Hong, Sung-In
    • Journal of the Korean Society of Propulsion Engineers
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    • v.11 no.3
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    • pp.7-12
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    • 2007
  • Friction welding is a welding method to use frictional heat of a couple of materials. In this paper object is that design the welding part shape with the flow gallery part which there is no effect in flow. Decided the welding part design parameter and doing the friction welding analysis used the rigid-plastic FEM program DEFORM-2D. To do friction welding analysis must input necessary flow stress data, friction coefficient by temperature change, upset pressure and Revolution per minute etc. According to analysis result, it decided the optimal shape of welding part with no effect in flow.

An Estimation of Panel Deflection at Engine Room Upper Deck for the Ship Under Construction (건조중인 선박에서의 기관실 상갑판 판부재의 처짐 예측)

  • Juh-H. Ham;Ul-N. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.31 no.3
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    • pp.119-128
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    • 1994
  • Deflection estimation at engine room upper deck panel is performed for the actual ship structure. These deflection behaviours are basically investigated from not only the data based on the full series results of nonlinear analysis using Incremental Galerkin's Method but also actual deflection data measured from damaged ship under construction in dry dock. The effects of residual stress, initial deflection and static loading are also included. The computed estimation results of upper deck plate panel including theme effects are shown that upper deck platings of new ship expected less deflection magnitude than damaged ship.

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Analysis of Size Effect of Nano Scale Machining Based on Normal Stress and Indentation Theories (수직응력과 압입이론에 기반한 나노스케일 기계가공에서의 크기효과 분석)

  • Jeon, Eun-chae;Lee, Yun-Hee;Je, Tae-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.6
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    • pp.1-6
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    • 2018
  • Recently nano meter size pattern (sub-micro scale) can be machined mechanically using a diamond tool. Many studies have found a 'size effect' which referred to a specific cutting energy increase with the decrease in the uncut chip thickness at micro scale machining. A new analysis method was suggested in order to observe 'size effect' in nano scale machining and to verify the cause of the 'size effect' in this study. The diamond tool was indented to a vertical depth of 1,000nm depth in order to simplify the stress state and the normal force was measured continuously. The tip rounding was measured quantitatively by AFM. Based on the measurements and theoretical analysis, it was verified that the main cause of the 'size effect' in nano scale machining is geometrically necessary dislocations, one of the intrinsic material characteristics. st before tool failure.

Evolution of Low Wall-Shear Stress Area in Anterior Communicating Artery Aneurysm (전교통동맥류 내부 유동 전산해석을 통한 낮은 벽면 전단 응력 영역 발달 분석)

  • Guk, Yoonhyeok;Kwon, Taeho;Moon, Seongdeuk;Kim, Dongmin;Hwang, Jinyul;Bae, Youngoh
    • Journal of the Korean Society of Visualization
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    • v.20 no.2
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    • pp.45-54
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    • 2022
  • We analyzed the low wall-shear stress area in the intracranial aneurysm that occurred at an anterior communicating artery with a special emphasis on vortical structures close to the wall. We reconstructed the aneurysm model from patient CTA data. We assumed blood as an incompressible Newtonian fluid and treated the blood vessel as a solid wall. The pulsatile boundary condition was applied at the inlet of the anterior cerebral artery. From the instantaneous flow field, we computed the histogram of the wall-shear stress over the aneurysm wall and found the low wall-shear stress event (< 0.4 Pa). This extreme event was due to the low wall-shear stress area that occurred at the daughter sac. We found that the merging of two vortices induced the low wall-shear stress area; one arises from the morphological characteristics of the daughter sac, and the other is formed by a jet flow into the aneurysm sac. The latter approaches the daughter sac, which ultimately leads to the strong ejection event near the daughter sac.

Comparison of Shear Behavior for Quarry Blasted Rocks Based on Large Scale Direct Shear Test and Large Scale Triaxial Test (대형직접전단시험과 대형삼축시험을 통한 석산골재의 전단거동 특성 비교)

  • Lee, Dae-Soo;Kim, Kyoung-Yul;Oh, Gi-Dae
    • Journal of the Korean Geotechnical Society
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    • v.24 no.2
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    • pp.5-14
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    • 2008
  • Shear characteristics of quarry blasted rocks were compared using large scale direct shear tests and triaxial tests. For comparison purpose, similar test conditions were simulated as much as possible and three types of relative density (50%, 70%, 90%) were employed for the test. Results indicate that stress-strain behavior shows the same trend for two tests, but the measured shear strengths differ for the different test ms and depends on the relative density. At low relative density, the internal friction angles from direct shear test are smaller than those from triaxial tests. However, at high relative density, this phenomenon is reversed.

Shear Behaviour of Cemened River Sand (고결된 하상모래의 전단거동)

  • Jeong, Woo-Seob;Kim, Yung-Su
    • Journal of the Korean Geotechnical Society
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    • v.23 no.2
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    • pp.35-45
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    • 2007
  • In this research, artificially cemented sand which is made of a few portland cement and Nak-Dong river sand was researched closely. For providing the fundamental data which is needed in design and analysis of levee material, the shear behavior of cemented sands was investigated by drained triaxial test, and analyzed in accordance with the increase of cement content. The peak strength and elasitc modulus increased and dilation of cemented sand was restricted by the cementation, but after breakage of the cementation, dilation increased, cohesion intercetpt and friction angle increased with the increase of cement content and strain softening behavior appeared in stress-strain curve.