• Title/Summary/Keyword: 내구수명예측

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Optimized shape design and endurance life prediction of engine mount rubber (엔진 마운트 고무의 최적 형상 설계와 내구수명 예측)

  • 김헌영;김중재
    • Journal of the korean Society of Automotive Engineers
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    • v.18 no.6
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    • pp.23-32
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    • 1996
  • 차량에서 엔진은 가장 큰 질량 집중체(concentrated mass)이다. 만약 엔진이 적절하게 구속되지 않거나 절연되어 있지 않으면, 차체에 진동을 일으키는 원인이 된다. 엔진은 다양한 진동 교란을 받는데 엔진 마운트는 이러한 모든 것들을 고립시키는 역할을 해야 하며, 엔진은 정적인 장착 하중에 대한 지지와 전후, 좌우 및 수직 방향의 운동에 대해 적절한 강성을 가져야 한다. 또한 정숙성을 향상시키기 위해서는 엔진 마운트의 재료인 고무의 강성계수를 낮추는 것이 필요한데 이는 일반적으로 내구성의 저하를 가져온다. 따라서 개발과정에서 강성계수를 낮추는 변경을 하면 부품의 내구성을 보정함에 따르는 재평가 또한 필요하게 된다. 엔진 마운트에 쓰이는 고무부품의 해석은 엔진 마운트 시스템에 대한 진동 해석 및 내구수명의 예측과 병행해야 하며, 진동해석으로부터 얻은 하중 지지 능력 등의 모든 요구 특성을 만족하기 위해서는 고무 재료의 특성에 대한 지식, 엔진 마운트의 장착 위치에 대한 결정 능력과 함께 주어진 조건에 대한 형상의 최적 설계 능력 등이 요구된다. 본 연구에서는 기본적인 형상을 파라미터화하여 엔진 마운트의 형상을 최적화 하는 절차를 제안하였다. 현재 승용차에 널리 사용되고 있는 부시형(bush type) 엔진마운트를 적용 모델로 선택하였으며, 엔진 마운트의 기본적인 형상을 몇개의 파라미터를 사용하여 정의하고 설계 사양으로 주어지는 강성값과 각 파라미터들의 조합으로 구성되는 형상이 갖는 강성값의 차이가 최소가 되도록 파라미터 값들을 최적화하였다. 최적화된 파라미터 값들로 구성되는 형상을 내구 성능, 성형성등을 고려하여 최종 형상으로 결정한다. 내구성능의 예측은 금속부품의 내구수명 예측에 널리 이용되고 있는 방법이 방진 고무부품의 경우에도 적용 가능한지를 검토하고, 방진 고무부품에도 일반적으로 적용될수 있는 내구수명 예측방안의 개발 가능성을 타진해 보았다. 본 연구의 목표는 시제품을 제작하기 이전에 설계된 부품에 대한 스프링 상수 및 내구특성을 체계적으로 규명하여 제품 시험의 횟수를 줄이고, 보다 정밀한 제품을 제작할 수 있도록 하기 위한 것이다.

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A Study for Lifetime Predition of Expansion Joint Using HILS (HILS 기법을 적용한 신축관 이음 수명예측에 관한 연구)

  • Oh, Jung-Soo;Cho, Sueng-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.4
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    • pp.138-142
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    • 2018
  • This study used HILS to test an expansion joint, which is vulnerable to the water hammer effect. The operation data for the HIL simulator was the length rate of the expansion joint by the water hammer, which was used for life prediction based on the vibration durability. For the vibration durability test, the internal pressure of the expansion joint was assumed to be a factor of the durability life, and the lifetime prediction model equation was obtained by curve fitting the lifetime data at each pressure. During the test, the major failure modes of crack and water leakage occurred on the surface of the bellows part. The lifetime prediction model typically follows an inverse power law model. The pressure is a stress factor, and the model is effective in only a specific environment. Therefore, another stress factor such as temperature will be added and considered for a mixed lifetime prediction model in the future.

A Study on Evaluation of Complex Deterioration evaluation and Prediction of Residual Life through Concrete Core (콘크리트 코어 분석을 통한 복합열화 평가와 잔존수명 예측 연구)

  • Shim, Jaeyoung
    • Journal of the Society of Disaster Information
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    • v.13 no.3
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    • pp.332-339
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    • 2017
  • In the case of aged structures, the information of the structure is often lost after the completion of construction, and there is a great difficulty in predicting the durability life of the structure due to the lack of information on concrete formulations. In this study, the durability of concrete specimens was evaluated by various field and indoor test methods based on the core specimens collected from the field, and the durability life of the concrete structures was predicted by using the FEM analysis technique.As a result, the neutralization rate coefficient was $5.38E-6(cm^2/day)$ and the rate of progress was low. And the possibility of complex deterioration due to carbonation and salting was found to be very low.

Service Life Prediction of R.C. Structures Considering Chloride Binding (염화물 고정화를 고려한 철근 콘크리트 구조물의 내구수명 예측)

  • Lee, Chang-Soo;Park, Jong-Hyok;Kim, Young-Ook
    • Journal of the Korean Society of Hazard Mitigation
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    • v.10 no.1
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    • pp.15-22
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    • 2010
  • Chloride-induced corrosion of steel bars in concrete exposed to marine environments has become one of the major causes of deterioration in many important facilities made of reinforced concrete. A study on chloride penetration in concrete has developed through long period exposure test along seawater, assesment of chloride ion diffusion by electrochemical techniques and so on. However, reasonable and exclusive chloride penetration model considering concrete material properties with mixture, degree of hydration, binding capacity has not been established. Therefore, in this paper, chloride penetration analysis of non-steady state is accomplished with material properties of concrete. Comparing with the results of analysis and chloride ponding test, we could accept the effect of binding capacity on chloride penetration in concrete and these results could be applied to a service life prediction of R.C. structures submerged in seawater. Therefore, there are 20~40% differences of service life to SHRP prediction.

A Study on Development of the Life Prediction Process of an Energy storage system for Vehicles (차량용 배터리 내구성 분석 프로세스 개발에 관한 연구)

  • Kim, Byoung-Hoon;Lee, Back-Haeng;Shin, Dong-Hyun;Jeong, Jin-Beom;Song, Hyun-Sik;Heo, Hoon;Kim, Hee-Jun
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.975_976
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    • 2009
  • 본 논문에서는 차량용 배터리의 내구 수명 분석을 위한 효율적인 분석 절차와 프로세스를 제안하였다. 분석 프로세스는 배터리의 내구성을 분석하기 위한 기본적인 배터리 특성을 통해 시험에서 얻어진 파라미터를 구하고 배터리 외부 온도 영향에 따른 내부 전해액의 변화 특성 및 배터리의 내구 수명 특성을 통한 상관관계를 도출할 수 있다. 본 논문에서 필드에서 측정한 데이터를 분석하고 이와 동일한 환경을 실험실에서 모사해 냄으로써 필요한 실험 데이터를 얻어 배터리의 내구 특성을 분석하고 배터리 수명을 예측하였다.

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Probabilistic Service Life Evaluation for OPC Concrete under Carbonation Considering Cold Joint and Induced Stress Level (콜드조인트 및 재하 응력을 고려한 탄산화에 노출된 OPC 콘크리트의 확률론적 내구수명평가)

  • Kwon, Seung-Jun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.6
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    • pp.45-52
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    • 2019
  • Steel corrosion due to carbonation in RC (Reinforced Concrete) structures easily occurs in urban cities with high CO2 concentration. RC structures are always subjected to external loading with various boundary conditions. The induced stress level causes changes in diffusion of harmful ion like CO2. In this work, a quantification of carbonation progress with stress level is carried out and carbonation prediction is derived through the relations. Determining the design parameters like cover depth, CO2 diffusion coefficient, carbonatable materials, and exterior CO2 concentration as random variables, service lifes under carbonation with design parameter's variation are obtained through MCS(Monte Carlo Simulation). Additionally the service life with different stress level is derived and the results are compared with those from deterministic method. Cover depth and cement hydrates are evaluated to be very effective to resist carbonation, and the proposed method which can consider the effect of stress on service life can be applied to maintenance priority determination.

Durability Analysis and Development of Probability-Based Carbonation Prediction Model in Concrete Structure (콘크리트 구조물의 확률론적 탄산화 예측 모델 개발 및 내구성 해석)

  • Jung, Hyunjun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.4A
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    • pp.343-352
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    • 2010
  • Recently, many researchers have been carried out to estimate more controlled service life and long-term performance of carbonated concrete structures. Durability analysis and design based on probability have been induced to new concrete structures for design. This paper provides a carbonation prediction model based on the Fick's 1st law of diffusion using statistic data of carbonated concrete structures and the probabilistic analysis of the durability performance has been carried out by using a Bayes' theorem. The influence of concerned design parameters such as $CO_2$ diffusion coefficient, atmospheric $CO_2$ concentration, absorption quantity of $CO_2$ and the degree of hydration was investigated. Using a monitoring data, this model which was based on probabilistic approach was predicted a carbonation depth and a remaining service life at a variety of environmental concrete structures. Form the result, the application method using a realistic carbonation prediction model can be to estimate erosion-open-time, controlled durability and to determine a making decision for suitable repair and maintenance of carbonated concrete structures.

A Study on Welding Joint Parts of Heavy Equipment (중장비용 용접구조물의 신뢰성 평가)

  • Ko, Jung;Cho, Yong-Geun
    • Proceedings of the Korean Reliability Society Conference
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    • 2002.06a
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    • pp.111-111
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    • 2002
  • 당사 제품인 건설 중장비용 대형 용접 구조물에 대하여, 설계단계부터 구조해석 및 초도품에 대한 Rig Test, 실차 시험 등 여러 단계를 거쳐 내구성을 평가하고 있다. 그러나 용접품 특성상 수명 평가 및 예측이 용이하지 않아 특히 내구성 개선 또는 효율 증대를 위한 경량화 등의 필요에 따른 설계 변경시 시행착오를 거치는 경우가 많다. 이에 개발 일정의 지연, 시험 비용의 증대 등이 불가피하고, 보증 수명의 증대를 통한시장 확대 등에 있어서도 애로가 있다. 또한 기존 Rig Test의 경우도 실제 사용환경과의 차이 등으로 인해 필드에서의 사용 수명을 예측하는데 한계가 있다. 이에 당 센터에서는 통계적 분석을 통한 사용 조건의 DB 구축과 제품 품질 DB의 구축 및 통합을 통하여 제관품의 특성을 반영한 용접 구조물의 가속 수명 평가법의 신뢰도 향상과 시장 목표에 부합하는 최적 설계 달성을 위한 독자적 Tool을 개발하고 있으며, 이에 대한 첫 번째 과제로 기확보 데이터에 대한 상관관계를 분석하였다.

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A Study for Lifespan Prediction of Expansion by Temperature Status (온도상태에 따른 신축관 이음의 수명예측에 관한 연구)

  • Oh, Jung-Soo;Lee, Bong-Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.10
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    • pp.424-429
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    • 2018
  • In this study, an expansion joint that is susceptible to waterhammer was tested for its vibration durability. The operation data for the hydraulic actuator was the expansion length of the expansion joint when the waterhammer occurred. In the case of the vibration durability test, the internal temperature status of the expansion joint was assumed to be a stress factor and a lifespan prediction model was assumed to follow the Arrhenius model. A test was carried out by increasing the internal temperature status at $30^{\circ}C$, $50^{\circ}C$, and $65^{\circ}C$. By a linear transformation of the lifespan data for each temperature, a constant value and activation energy coefficient was induced for the Arrhenius equation and verified by comparing the value of a lifetime prediction model with the experimental value at $85^{\circ}C$. The failure modes of the ongoing or finished test were leakage, bellows separation, and internal deformation. In the future, a composite lifespan prediction model, including two more stress factors, will be developed.

Basic Properties of Polymer Cement Mortar with EVA Emulsion and Admixtures (EVA 에멀젼과 혼화재를 사용한 폴리머 시멘트 모르타르의 기초적 성질)

  • Jo, Young-Kug
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.6
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    • pp.53-60
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    • 2019
  • The purpose of this study is to evaluate the degree of improvement in strengths by mixing blast-furnace slag and fly ash in polymer cement mortar(PCM). The test specimens are prepared with EVA polymer dispersion, two types of Admixtures (blast-furnace slag and fly ash), five kinds of polymer-cement ratios (0, 5, 10, 15 and 20%), and six kinds of admixtures (0, 3, 5, 10, 15 and 20%). Plain cement mortar is also made for comparison. From the test results, the flowing of PCM is greatly improved with the mixing of the admixtures, and strengths of PCM compared to ordinary cement mortar are also improved due to a decrease in water cement ratio. In addition, the strength characteristics of PCM by admixtures are greatly improved in flexural strength with fly ash compared to other strengths. It is apparent that the optimum mix proportions with polymer-cement ratio of 10% or more, admixture contents 5 to 10% of flay ash for flexural strength improvement of EVA-cement mortar are recommended in this study.