• Journal of the Korean Society for Precision Engineering
• /
• v.21 no.2
• /
• pp.52-59
• /
• 2004

In this paper, the automatic system generation algorithm based on the element combination algorithm discussed in the first part of this paper for designing an arbitrary type of the automatic transmissions is proposed. The powertrain design software using these algorithms is developed. This automotive powertrain design software with user-friendly graphic user interface has two main modules. The first module, the automatic power flow generation module, is already discussed in the previous paper. The second module dealing with the automatic system generation algorithm is discussed in this paper. The power-flow simulation software fur the arbitrary type of powertrain is then developed. The simulation and experimental results of the vehicle equipped with two planetary gear type automatic transmission are compared to validate the proposed algorithms and developed software. The simulation results demonstrate the good agreement with the experimental results.

• Proceedings of the KAIS Fall Conference
• /
• 2009.12a
• /
• pp.877-880
• /
• 2009

수문의 개폐는 모터에 의한 회전이 권양기에서 감속 되고 증폭된 회전력이 랙에 의하여 직선 운동으로 바뀌어 회전 방향에 따라 상하로 움직여 열리고 닫히게 된다. 권양기는 상부 모터, 감속기, 메인 감속 장치, 동력 차단장치, 좌측 동력변환장치, 우측 동력 변환장치로 구성된다. 본 논문에서는 핀잭식 권양기의 최적 설계를 위하여 보조기어와 메인기어 트레인의 구조 해석, 진동해석 및 설계와 하중에 버틸 수 있는 상부구조물 몸체의 최적 설계를 통하여 설계변수를 확립한다.

• Proceedings of the Korean Society for Agricultural Machinery Conference
• /
• 2003.07a
• /
• pp.134-139
• /
• 2003

오늘날 산업용 차량은 대부분 유압식 클러치를 채택하여 사용하고 있다 유압식 클러치는 운전자가 손쉽게 엔진으로부터 동력을 바퀴까지 전달 또는 차단하는 기능을 갖고 있기 때문이다. 차량속도에 대한 운전자의 다양한 요구는 다수의 변속 단수를 갖는 기어트레인이나 연속가변식 변속기(CVT) 원하고 있다. 그 중에 기어단을 단속하는 클러치는 엔진의 회전력과 차량 관성력을 효과적으로 연결 또는 차단을 위해 다수의 마찰판과 유체압력을 이용하여 작동된다. 유압식 클러치는 동작방식에 따라서 유체압력이 작동하면 동력을 전달하는 POSITIVE방식과 자체 탄성 스프링력에 의해서 동력을 전달하는 NEGATIVE방식이 있다. POSITIVE방식 유압식 클러치는 동력전달시 어큐뮬레이터를 이용하여 충격을 줄이고, 부하 변동시 승차감각을 향상할 수 있는 장점이 있다 TRX500 트랙터에 사용되는 유압식 클러치는 POSITIVE방식을 채택하고 있다. (중략)

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.15 no.5
• /
• pp.57-65
• /
• 2016

The power flow of an 8-speed automatic transmission was analyzed using a lever analogy for the manufacturing of planetary gears. From the analysis, we found that the engine power was split between the first and second double-pinion planetary gears (DPPG1 and DPPG2), and was then passed to the DPPG3 for the fourth speed. For the fifth speed, the engine power was split between the DPPG1 and DPPG3. For the speeds 6-8, the engine power was passed only to SPPG2, while the seventh speed contained the power circulation.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.18 no.4
• /
• pp.93-99
• /
• 2019

A cross drilling/milling Unit is an important mechanical part which is widely used in many kinds of machining tool, and various gear trains with good accuracy and reliability features are widely used in power transmission systems. A study on a novel power transmission optimization method for driving gear trains in cross drilling/milling units is presented in this paper. A commercial program for gear system simulation, Romax Designer, was used in this research to intuitively observe the gear meshing and the load distribution conditions on the gear teeth. We obtained the optimal modification value through comparing the results of repeated experiments. For validation, optimized gears were fabricated and then measured with a precision tester.

• Journal of Convergence for Information Technology
• /
• v.12 no.2
• /
• pp.142-148
• /
• 2022

In this paper, the weight reduction design of the yaw gearbox for wind turbine was performed through the finite element analysis method, and the stability was checked by performing the critical speed analysis. The weight reduction product can improve engine efficiency, save parts materials, and earn economic benefits. The yaw gearbox is lightweighted with the goal of achieving a safety rate of 1.3 or higher for wind turbine as indicated by IEC61400-1. In order to reduce the weight of the carrier, a topology optimization method was performed. The safety factor was verified by performing finite element analysis on the carrier. In addition, the housing and carrier were modeled using the finite element method, and the gear train was modeled using MASTA. For the yaw gearbox, the housing and carrier FE model and the gear train model were connected by the partial structural synthesis method to perform the rotational vibration analysis. Vibration excitation sources are mass unbalance and gear mesh frrequemcy, and as a result of the critical speed analysis, it was found that there was no resonance within the operating speed range.

• Journal of the Korean Society for Precision Engineering
• /
• v.21 no.2
• /
• pp.43-51
• /
• 2004

In this paper, the element combination algorithm for designing an arbitrary type of the automatic transmissions is proposed. The powertrain simulation software using this algorithm is then developed. The deliveries of the angular velocities and torques are only considered for the motion characteristics of the automatic transmissions. The effects of the vibration and noise are not considered. The automatic transmission is defined by the basic elements, i.e., planetary gear set, clutch, brake, shaft, general gear, and inertia. The transmission system is defined by the combination of these elements. The element combination matrices automatically generate the equations of motion for each shift. The self error-correcting algorithm is also developed to verify the element combination algorithm. This automotive powertrain simulation/design software with user-friendly graphic user interface has two main modules. The first module, the automatic powerflow generation module, mainly consists of the automatic powerflow and component generation algorithms. This paper covers the theory and application for the first module. The second module deals with the automatic system generation algorithm and will be discussed in the second paper.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.15 no.5
• /
• pp.48-56
• /
• 2016

In this paper, we analyze the power flow of an eight-speed automatic transmission by using a lever analogy for the manufacturing of planetary gears. The results indicate that the engine power is passed down to the carrier and ring gear in the first double pinion planetary gear (DPPG1), and to the sun gear, carrier, and ring gear in DPPG3 for the first speed. Although the power flow is similar in the second speed, the power circulation occurs in the second single pinion planetary gear (SPPG2). For the third speed, the engine power is passed from the carrier to the ring gear in DPPG, at which point the power is split between the sun gears of SPPG2 and DPPG3.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.20 no.6
• /
• pp.830-836
• /
• 2011

Most of pitch/yaw reducers consist of several planetary geartrains. Planetary geartrains make gearboxes to be small and light, low noise and good efficiency. Most important thing in the planetary geartrain is load distribution on the gear tooth flank. In this study, the effect of output shaft bearings on the load distribution of gear tooth flank has been investigated. The commercial software was employed to compare the load distribution of two models depending on the bearing type. The spherical roller bearing(SRB) and the cylindrical roller bearing(CRB) were used as output shaft bearings in the $1^{st}$ model, and two taper roller bearings(TRB) were used in the $2^{nd}$ model. As a result, it was found that the $2^{nd}$ model. showed better performances on the load distribution of gear tooth flank, this results stated that the output shaft bearing system could be important consideration when designing reducers for wind turbine systems.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.15 no.4
• /
• pp.67-72
• /
• 2016

Planetary gear sets are widely used in power transmission components, which have high efficiency and good durability. Their most important design parameter is the load-sharing characteristics among several planetary gears. In this study, the load sharing of planetary gears was analyzed according to the carrier pinhole position error of planetary gear sets. The loads acting on planetary gears varied with the pinhole position error of the carrier, and the load sharing of planetary gears improved as the input load increased. In addition, the load of the planetary gear with a carrier pinhole position error was relatively higher than that of other planetary gears without carrier pinhole position errors. This trend appeared more clearly in the non-floating-type carrier than the floating-type carrier.