• Title/Summary/Keyword: 기어 구동 시스템

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Development of An Integrated Controller for a Direct Drive Turbo Compressor (직접 구동방식 터보 압축기를 위한 통합 제어기 개발)

  • 권정혁;변지섭;최중경
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.40 no.4
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    • pp.225-234
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    • 2003
  • Turbo compressors need high speed rotating impeller in structure, high rate gearbox and conventional induction motor. This mechanical system increased moment of inertia and mechanical friction loss. Recently turbo compressor has adopted a super high-speed motor and driver and have made its size smaller and mechanical friction loss at minimum. In this paper, variable super high - speed motor controller, compressor controller and MMI controller are implemented with only one DSP (TMS320VC33) chip for a 150HP, 70,000rpm direct drive turbo compressor. It was required hardware and software integration. The result of integration, Controller hardware became simple and all control software are developed same developing tool. The implements turbo compressor meets the requirements.

The Development of DSP Based Multi Controller for Direct Drive Method Turbo Compressor (DSP를 이용한 직접 구동방식의 터보 압축기용 통합 제어기 개발)

  • 권정혁;변지섭;최중경;류한성
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.6 no.6
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    • pp.885-890
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    • 2002
  • Turbo compressor needs high speed rotation of impeller in structure, high rated gearbox and conventional induction motor. This mechanical system increased the moment of inertia and mechanical friction loss. Resently the study of turbo compressor applied super high speed motor and drive, removing gearbox made its size small and mechanical friction loss minimum. In this study we tried to develope variable super high speed motor controller, compressor controller and MMI controller under one DSP based systems for 1500Hp, 70,000rpm direct drive Turbo compressor. It have to do unitification of each controller"s hardware and software. The result of study is applied to a 150Hp direct turbo compressor and makes it goods.oods.

The Development of 150HP/ 70,000rpm Super High Speed Motor Driver for Direct Drive Method Turbo Compressor (직접 구동방식의 터보 압축기를 위한 150마력,70,000rpm 초고속 전동기 구동 시스템 개발)

  • 권정혁;변지섭;최종경
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.40 no.1
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    • pp.45-54
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    • 2003
  • Turbo compressor needs high speed rotation of impeller in structure, high rated gearbox and conventional induction motor. This mechanical system increased the moment of inertia and mechanical friction loss. Resently, the study of turbo compressor applied super high speed motor and drive, removing gearbox made its sire small and mechanical friction loss minimum. This paper describes the implementation of the vector control schemes for a variable-speed 131㎾ PMSM(Permanent Magnet Synchronous Motor) drive in super-high speed application.

Development of the Multi-Gear Train Devices of Synchro System for the Guns of a Warship which Considered the Noise/Vibration (소음/진동을 고려한 함포용 Synchro System의 다단 기어 구동장치 개발)

  • Lee, Hyoung-Woo;Hur, Nam-Soo;Kim, In-Hwan;Lee, Dong-Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.8
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    • pp.1057-1067
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    • 2010
  • Vibration and noise analysis as well as strength of gear teeth, gear profile design are considered in order to develop the multi-gear train devices of synchro system for the guns of a warship. A new approach to the critical speed calculation of practical industrial multi-mesh geared system is presented. A transfer matrix model based on Hibner's branch method is developed and the natural properties of the branched rotor system are calculated with using the ${\lambda}$-matrix formulation. A Campbell diagram, in which the excitation sources caused by the mass unbalance of the rotors and the transmitted errors of the gearing are considered, shows that, at theoperating speed, there are not the critical speed.

A Study on the Design of Fuel Transfer Pumps Gear Part for the Aircraft (항공기용 연료이송펌프 기어부 설계에 관한 연구)

  • Lee, Jung-hoon;Kim, Joon-tae
    • Journal of Aerospace System Engineering
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    • v.14 no.1
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    • pp.1-7
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    • 2020
  • This paper discusses a series of procedures and results for designing the gear part of a fuel transfer pump for an aircraft, developed as an independent technology for the first time in Korea. A gear pump type is selected because the design requirements of the fuel transfer pump are met by a gear pump with a characteristics of less leakage inside than a vane pump with superior overall performance. The gear housing is designed with suitable clearance, considering the outer diameter of the gear, which is the main factor on which the flow can be determined. Additionally, the calculation of the required hydraulic and axial force for the motor to drive the fuel transfer pump was performed.

Development of Hi-efficiency Direct Drive PMAC Controller for Screen Door (스크린도아용 고효율 직접구동 PMAC Driver 개발)

  • Park, Jae-Sam
    • Journal of Korea Society of Industrial Information Systems
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    • v.17 no.7
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    • pp.35-41
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    • 2012
  • To control screen door installed in the subway platform, geared BLDC motors have been being used. However, because of the geared mechanisms, the control profile of the screen door in slow speed is very poor. Moreover, geared mechanism tends to leads system malfunctions and low efficiency. To overcome those problems, in this paper, the techniques of developing hi-efficiency direct drive gearless PMAC motor controller and application example to control the screen door of subway platforms are proposed. The developed system has advantages that; the energy efficiency has been increased by adopting gearless PMAC motor; the system break-down factor has been decreased due to the actuator mechanism has been simplified. In this paper, the screen door control system structure, PMAC motor drive circuit design, implementations of vector control algorithm, and test results are shown.

Speed Control Of The Magnet Gear-Based Speed Reducer For Non-contact Power Transmission (비접촉 동력 전달을 위한 마그네트 기어 기반 감속기의 속도 제어에 관한 연구)

  • Jung, Kwang Suk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.7
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    • pp.380-388
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    • 2016
  • Using the magnet gear, it is possible to transmit power without mechanical contact. As the drive shaft in a magnet gear-based speed reducer system is isolated from the drive shaft, the system is a two-inertia resonance system that should cope with an external load with the limited air-gap stiffness. On the other hand, the drive shaft or low-speed side is controlled only by the torque of the drive shaft through an air-gap, and the excessive oscillation or the slip can then be generated because of an abrupt disturbance that is different from the general mechanical gear system. Therefore, the disturbance loaded at the low speed side should be measured or estimated, and considered in the control of the driving shaft. This paper proposes a novel full-state feedback controller with a reduced-order observer for the speed reducer system using a magnet gear with a unified harmonic modulator. The control method was verified by simulation and experiment. To estimate the load at the low speed side, a novel observer was designed, in which the new state variable is introduced and the new state equation is formulated. Using a full-state feedback controller including the observer, the test result against disturbance was compared with two D.O.F PI speed controllers. The pole slip was compensated within relatively a short time, and the simulation result about the estimated variable shows a similar tendency to the test result. The test results showed that the magnet gear-based reducer can be applied to an accurate servo system.

Fault Diagnosis of a High-speed Railway Reduction Unit Using Analysis of Vibration Characteristics (고속철도차량 감속구동장치의 이상진단을 위한 진동특성분석)

  • Ji, Hae Young;Lee, Kang Ho;Kim, Jae Chul;Lee, Dong Hyoung;Moon, Kyoung Ho
    • Journal of the Korean Society for Railway
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    • v.16 no.1
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    • pp.26-31
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    • 2013
  • The reduction unit is one of the most important components for railway vehicles because the torque of the motor must be transmitted to the wheels of the vehicle by the reduction unit. The faults in the reduction units of high-speed trains are caused by damage such as gear, fatigue. These have serious impacts on safety of the train during operation. To address this development of a system for monitoring, fault diagnosis of the reduction unit is needed to keep the vehicle running safely. Before that can be accomplished, it is most important to understand the vibration characteristics of the reduction unit in a normal state. Vibration diagnosis technology using characteristic-analysis of vibration waveform and frequency is known to be the most effective method for fault diagnosis. In this paper, we analyzed the vibration characteristics of the reduction units two Korean high-speed trains (KTX and KTX II), under normal conditions, by two test methods (driving gear test, full-vehicle test).

Development of the Power Monitoring System for the Planetary Geared Motor using Hall Effect Sensor (홀 이펙트 센서를 이용한 유성기어 감속기모터의 동력 모니터링 시스템 개발)

  • Jang, In-Hun;Sim, Kwee-Bo;Oh, Se-Hoon
    • Journal of the Korean Institute of Intelligent Systems
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    • v.14 no.7
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    • pp.914-919
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    • 2004
  • When the motor is rotating, the torque and rpm are varying as the loads or the driving status connecting through reduction units are changing. On the contrary, one can monitor the changes of the loads or the driving status in the manner of measuring motor torque and rpm. There is a torque measuring method using the strain gauge and bridge circuit. But, because this is the contact method, it has the life time which is dependent on rotating velocity and used time. So this system demands on replacement of some Parts or whole system itself for maintenance. And this system is also relatively big and expensive, requiring preceding annoying process. In this paper, we are going to suppose non-contact method to measure torque and rpm using the Hall effects sensor For this we have made the planetary geared reduction motor with Hall sensors and with the monitoring system. The monitoring system displays the sensing data(torque, rpm) and calculated data( power) and also has the network capability with Bluetooth protocol. Our solution is much more inexpensive ;md simple method to measure torque and rpm than before.

DC 기어리스 고속엘리베이터의 제어 개수

  • KOREA ELECTRIC ASSOCIATION KOREA ELECTRIC ASSOCIATION
    • JOURNAL OF ELECTRICAL WORLD
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    • s.305
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    • pp.69-74
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    • 2002
  • 최근 승강기의 현대화 사업에서는 단공기(短工期)$\cdot$저가격으로 특히 신뢰성 향상을 기대할 수 있는 제어개수(制御改修:전기기기를 일신하는 개수방법)가 주류를 이루고 있다. 그래서 미쓰비시(삼릉)전기에서는 납품한지 20년 이상 경과한 직류-기어리스(DC-GL)고속엘리베이터를 대상으로 하는 제어개수전용의 구동방식을 개발하여 동사 본사빌딩에 납품하였다. 새로운 구동방식은 현재 널리 적용되고 있는 고속엘리베이터의 인버터제어기술을 응용하여 개발한 초퍼회로방식이다. 제어회로에서는 동사의 최신 엘리베이터와 같은 마이컴시스템을 채용하여 고성능화와 부품의 공용화를 도모하였다. 또한 주회로에는 고조파대책, EMI(Eletro-magnetic Interference) 대책 및 누설전류대책을 시행하였다. 특히 직류전동기의 계자제어에서는 엘리베이터의 운전상태에 따라 계자전류를 가변하는 가변계자전류제어를 적용하였다. 이번에 개발한 제어방식은 다음의 특징을 갖고 있다. (1)고조파전류를 억제하였기 때문에 빌딩측에서의 고조파대책이 불필요하다. (2)동사 제작의 워드레오나드방식과 비교하여 약 $40\%$정도 소비전력을 감소시킬 수 있다. (3)동사 제품인 최신 엘리베이터 수준의 성능(승차감, 착상정도 등)을 실현하였다. (4)최신 엘리베이터와 동등한 풍부한 옵션에 대응할 수 있다. 당분간은 속도 $120\~$360m/min, 용량 1,600kg 이하의 고속엘리베이터에 적용하고 점차적으로 적용영역을 확대해 나갈 예정이다.

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