• Title/Summary/Keyword: 기어 결함

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A Study on the Development of Shaft Power Measuring System (축계 마력 측정 시스템의 개발에 관한 연구)

  • Nam, T.K.;Lee, D.C.;Roh, Y.O.;Heo, G.S.;Choi, G.J.
    • Proceedings of KOSOMES biannual meeting
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    • 2006.05a
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    • pp.213-216
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    • 2006
  • In this paper a development of shaft power measuring system for a small vessel is discussed. It is important that the exact power measurement of marine engine which is used for ship's propulsion since the engine power is related to ship's usage and its shaft design. Two gearwheel and magnetic sensors are adopted to measure torsional angle on the shaft. High resolution encoder is also applied to compensate the output signal from gearwheel. The calculation of shaft power is executed using measured signal and angular velocity of rotating machine and the result is plotted on the monitoring screen.

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Non-linear Shimmy Analysis of a Nose Landing Gear with Friction (마찰을 고려한 노즈 랜딩기어의 비선형 쉬미 해석)

  • Yi, Mi-Seon;Bae, Jae-Sung;Hwang, Jae-Hyuk
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.7
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    • pp.605-611
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    • 2011
  • Shimmy is a self-excited vibration in lateral and torsional directions of a landing gear during either the take-off or landing. It is caused by a couple of conditions such as a low torsional stiffness of the strut, a free-play in the landing gear, a wheel imbalance, or worn parts, and it may make the aircraft unstable. This study was performed for an analysis of the shimmy stability on a small aircraft. A nose landing gear was modeled as a linear system and characterized by state-equations which were used to analyze the stability both in the frequency and time-domain for predicting whether the shimmy occurs and investigating a good design range of the important parameters. The root-locus method and the 4th Runge-Kutta method were used for each analysis. Because the present system has a simple mechanism using a friction to reinforce the stability, the friction, a non-linear factor, was linearized by a describing function and considered in the analysis and observed the result of the instability reduction.

An experimental study on the effect of V-ring position and die chamfer shape on the die roll height in fine blanking tool (파인 블랭킹 금형의 V-링 위치 및 다이 챔퍼 형상이 다이 롤 높이에 미치는 영향에 관한 실험 연구)

  • Kim, Jong-Deok
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.5
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    • pp.2009-2014
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    • 2012
  • It is very important to minimize the die roll height of gear, in order to maximize the shear cutting surface(tooth surface) of fine blanking. In this paper, the fine blanking tool sets were manufactured in order to study the die roll height according to V-ring position and die chamfer shape. They were constituted of the various die inserts and guide plate inserts with different die chamfer shape and different V-ring distance. The fine blanking experiment was conducted with the fine blanking tool sets and the die roll height of the gear samples was measured. It should be noted that die roll height on the fine blanked gear increased with increasing the V-ring distance and die chamfer angle.

Study on the Shift Characteristics of a 2speed Manual Transmission apply to V-Blet (V-blet를 적용한 2단 수동변속기의 변속특성에 관한 연구)

  • Youm, Kwang-wook
    • Journal of the Korean Institute of Gas
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    • v.24 no.6
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    • pp.55-60
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    • 2020
  • As research and development of eco-friendly vehicles are expanding worldwide, additional devices of vehicles are reduced or deleted to increase the mileage, or research is being conducted to reduce weight. Among them, the multi-stage transmission that was applied to the internal combustion engine vehicle was deleted and replaced with a reducer, and the initial driving power is secured by increasing the torque through the control of the motor output value. However, since frequent motor speed change can result in a load increase, this study attempts to develop a compact and lightweight manual two-stage reducer with a general reducer structure. Therefore, a two-speed transmission with two gear ratio was designed by inserting a large gear and a small gear in a structure with a parallel shaft to connect the gears with a V-belt in the form of a parallel shaft reducer, and setting the gear ratio of the low and high gears respectively. In addition, power performance according to the rotational speed and load of the transmission was checked through a test, and the heat generation characteristics generated during driving were checked to verify the validity of the transmission.

A study on Shift Efficiency Characteristics of a 2-speed Transmission applying CVT Structure (CVT구조를 적용한 2단 변속기의 효율특성에 관한 연구)

  • Kwang-Wook Youm
    • Journal of the Korean Institute of Gas
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    • v.28 no.1
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    • pp.59-64
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    • 2024
  • In this study, we conducted research on a miniaturized transmission system suitable for ultra-compact electric vehicles, such as electric arts or small electric cars. While conventional electric vehicles eliminate multi-gear transmissions and control motor output or secure initial driving force through reducers, in vehicles like electric karts or compact electric cars, which have relatively small battery capacities, the driving range can be reduced or the motor can be stressed epending on the loading state. Therefore, in this study, we developed a low stage ratio 0.625 and high stage ratio 1.6 a two-stage transmission system that can change gears as needed, considering factors such as slope conditions and loading status, by applying the continuously variable transmission (CVT) mechanism. Based on the selected gear ratios, we designed the transmission and created a test rig to verify the power transmission efficiency of the developed transmission. Using the test rig, we varied the rotational speed and load of the transmission to confirm its power transmission characteristics and also examined the heat generation characteristics during shifting and operation. As a result, developed a two-stage transmission with a CVT structure.

Fault Detection Analysis by Using a Machinery Fault Simulator (기계 결함 시뮬레이터(MFS)를 이용한 결함 신호 분석)

  • Bae Taehan;Jang Sukdong;Song Chul Ki
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.1
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    • pp.126-131
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    • 2005
  • This paper presents experimental results by using the machinery fault simulator which is monitoring its conditions with an acceleration signal. Components of the machinery, for example, motor, belt pulley, belt, bearing, and gear, with artificial defects were used for the experiment.

Study on the Process Management for Casting Defects Detection in High Pressure Die Casting based on Machine Learning Algorithm (고압 다이캐스팅 공정에서 제품 결함을 사전 예측하기 위한 기계 학습 기반의 공정관리 방안 연구)

  • Lee, Seungro;Lee, Seungcheol;Han, Dosuck;Kim, Naksoo
    • Journal of Korea Foundry Society
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    • v.41 no.6
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    • pp.521-527
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    • 2021
  • This study presents a process management method for the detection of casting defects during in high-pressure die casting based on machine learning. The model predicts the defects of the next cycle by extracting the features appearing over the previous cycles. For design of the gearbox, the proposed model detects shrinkage defects with data from three cycles in advance with 98.9% accuracy and 96.8% recall rates.

Development of the Energy Harvesting System Using Door Torque (도어의 회전력을 이용한 에너지 획득 시스템 개발)

  • Kim, Jin-Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.5
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    • pp.2048-2053
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    • 2011
  • The aim of this paper is to propose an energy harvesting system by converting mechanical energy of revolving door into electrical energy. The method of energy harvesting system is discussed on two methods: one is the energy-harvester using gear shaft coupling system, and the other is the energy-harvester using spiral spring system. The former is generated by coupling the shaft of rotating door with generator system, while the latter is generated by connecting end-effector of door with the string of generator system. We present the experimental results for two developed energy-harvester. Finally, a comparison between these results is presented to show the validity of energy-harvester.

A Study on FEM Equivalent Winding Method for Reducing Analysis Time (해석 시간 저감을 위한 전기 권선의 FEM 등가 권선법)

  • Eui-Jong Park;Yong-Jae Kim
    • The Journal of the Korea institute of electronic communication sciences
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    • v.18 no.5
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    • pp.835-840
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    • 2023
  • Compared to 3D FEM, 2D FEM can be analyzed by simplifying the model and conditions. However, with respect to coil conditions, in many cases, direction of coils(upward, downward, entrance, exit, etc.) are sequentially configured and set up the FEM analysis conditions. This paper shows simplification of coil conditions and reduction of analysis time by applying the equivalent winding method composed of one FEM coil even if it has multiple slots, and shows consistency of results by applying it to a winding type magnetic gear.

Stress & Life Evaluation of Cylindrical Roller Bearing for Aircraft Gearbox according to Roller Profile Shape (롤러 프로파일에 따른 항공용 기어박스 원통 롤러 베어링의 응력 및 수명 평가)

  • Jae-Hyun, Kim;Hyun-Woo, Han;Dongu, Im;Jung-Ho, Park;Su-Chul, Kim;Young-Jun, Park
    • Journal of Aerospace System Engineering
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    • v.16 no.6
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    • pp.35-44
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    • 2022
  • This study aims to evaluate the stress and life of cylindrical roller bearings used in aircraft gearboxes, and to select a roller profile that minimises the contact stress between bearing rollers and raceways. The mounting clearance of four points contact ball bearing was determined, so that cylindrical roller bearings support all radial loads, and the bearing mounting position was determined to maximise the bearing lives. In addition, the static safety factor and dynamic life of bearing were predicted according to ISO 76 & ISO/TS 16281 using the load spectrum determined based on the operating load cases of aircraft gearboxes. Furthermore, the optimal roller profile was selected by analysing the contact stress according to the roller profile shape, and the safety of each roller was evaluated. The results stated that the required safety factor and lifetime were satisfied, and Johns Gohar roller profile was optimal.