• Title/Summary/Keyword: 기어 결함

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Development of the Decelerator for Briquetting Machine with Low Vibration (저진동 슬래그 분쇄장치용 감속기 개발)

  • Lee, Hyoung Woo;Hur, Nam Soo;Kim, In Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.8
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    • pp.1043-1049
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    • 2012
  • In order to develop the decelerator for briquetting machine which composed of multi-staged gears, shafts and bearings, static design of the decelerator has been carried out through the analysis of bending and face forces, including structural analysis, applied on those teeth in accordance with AGMA(American Gear Manufacturers Association) standard. And also, dynamic design has been carried out with considering of vibratory forces caused by unbalance mass and transmitting error of gear. On the results of vibration analysis, it has been confirmed that there is not any critical speed within its operating range.

Uncertainty Analysis of Fire Modeling Input Parameters for Motor Control Center in Switchgear Room of Nuclear Power Plants (원자력발전소 모터제어반 스위치기어실 화재 모델링 입력변수 불확실성 분석)

  • Kang, Dae-Il;Yang, Joon-Eon;Yoo, Seong-Yeon
    • Fire Science and Engineering
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    • v.26 no.2
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    • pp.40-52
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    • 2012
  • This paper presents the uncertainty analysis results of fire modeling input parameters for motor control center in switchgear room of nuclear power plants. FDS (Fire Dynamics simulator) 5.5 was used to simulate the fire scenario and Latin Hyper Cube Monte Carlo simulations were employed to generate random samples for FDS input parameters. The uncertainty analysis results of input parameters are compared with those of the model uncertainty analysis and sensitivity analysis approaches of NUREG-1934. The study results show that the input parameter uncertainty analysis approach may lead to more conservative results than the uncertainty analysis and sensitivity analysis methods of NUREG-1934.

Model-based Diagnosis for Crack in a Gear of Wind Turbine Gearbox (풍력터빈 기어박스 내의 기어균열에 대한 모델 기반 고장진단)

  • Leem, Sang Hyuck;Park, Sung Hoon;Choi, Joo Ho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.26 no.6
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    • pp.447-454
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    • 2013
  • A model-based method is proposed to diagnose the gear crack in the gearbox under variable loading condition with the objective to apply it to the wind turbine CMS(Condition Monitoring System). A simple test bed is installed to illustrate the approach, which consists of motors and a pair of spur gears. A crack is imbedded at the tooth root of a gear. Tachometer-based order analysis, being independent on the shaft speed, is employed as a signal processing technique to identify the crack through the impulsive change and the kurtosis. Lumped parameter dynamic model is used to simulate the operation of the test bed. In the model, the parameter related with the crack is inversely estimated by minimizing the difference between the simulated and measured features. In order to illustrate the validation of the method, a simulated signal with a specified parameter is virtually generated from the model, assuming it as the measured signal. Then the parameter is inversely estimated based on the proposed method. The result agrees with the previously specified parameter value, which verifies that the algorithm works successfully. Application to the real crack in the test bed will be addressed in the next study.

Effect of extraction method on quality characteristics of the carrot juice (주스착즙 방식에 따른 당근 주스의 품질 특성 변화)

  • Park, Hye-Jung;Kim, Ji-Youn;Lee, Song Min;Kim, Hee Sook;Lee, Sang-Hyeon;Lee, Mun Hyon;Jang, Jeong Su
    • Korean Journal of Food Science and Technology
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    • v.51 no.4
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    • pp.369-378
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    • 2019
  • This study aimed to compare the quality characteristics of carrot juice based on different extraction methods such as centrifugation, single gear, and twin gear methods. Juice quality was evaluated based on extraction yield, nutritional components, and cloud stability. Twin gear extraction resulted in the highest extraction yield, and the highest mineral content. In addtion, ${\beta}$-carotene level higher than the recommended daily intake was obtained only in the carrot juice prepared using twin gear extraction of 100 g carrots. The minimum particle size was observed in twin gear extraction, followed by single gear extraction and centrifugation method. Therefore, twin gear extraction was selected as the optimal method, and changes in the antioxidant and metabolic activity of carrot juice were investigated using this method. Consequently, the carrot juice showed a higher lipid peroxidation inhibition rate than ${\alpha}$-tocopherol (1 mg/mL), and angiotensin I-converting enzyme (ACE) inhibitory activity was increased upon digestion.

Vibration Analysis of a Cooling Fan Gear Reducer of the Secondary Cooling Tower in HANARO (하나로 2차 냉각탑의 냉각팬 감속기의 진동분석)

  • Park, Young-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.7
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    • pp.935-941
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    • 2010
  • HANARO is an open-tank-in-pool-type Korean research reactor that generates 30MW of thermal power. It differs from power plant reactor in that the heat generated by HANARO is exhausted into the atmosphere through a secondary cooling tower, thus maintaining the core temperature constant. During every monthly inspection of the cooling tower, large vibrations that exceeded the permissible limit were observed at cooling fan gear reducer No. 4 of the cooling tower. The purpose of this study is to identify the origin of the large vibration and to repair it. FFT spectrum analysis is performed to identify the part that caused the large vibration. The results of the frequency analysis showed that the vibration frequency was 354 Hz, which is twice the natural frequency of the pinion gear. A check of the pinion gear revealed that there was a crack on the surface of the pinion gear. After the gear was replaced, the reducer operated normally.

Study on Signal Processing in Eddy Current Testing for Defects in Spline Gear (스플라인 기어부 결함의 와전류검사 신호처리에 관한 연구)

  • Lee, Jae Ho;Park, Tae Sung;Park, Ik Keun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.3
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    • pp.195-201
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    • 2016
  • Eddy current testing (ECT) is commonly applied for the inspection of automated production lines of metallic products, because it has a high inspection speed and a reasonable price. When ECT is applied for the inspection of a metallic object having an uneven target surface, such as the spline gear of a spline shaft, it is difficult to distinguish between the original signal obtained from the sensor and the signal generated by a defect because of the relatively large surface signals having similar frequency distributions. To facilitate the detection of defect signals from the spline gear, implementation of high-order filters is essential, so that the fault signals can be distinguished from the surrounding noise signals, and simultaneously, the pass-band of the filter can be adjusted according to the status of each production line and the object to be inspected. We will examine the infinite impulse filters (IIR filters) available for implementing an advanced filter for ECT, and attempt to detect the flaw signals through optimization of system design parameters for detecting the signals at the system level.

Optimization Analysis of Driving Gear of Large Capacity Non-contact Mixer for MLCC Electronic Materials (MLCC 전자재료용 대용량 비접촉식 교반기 구동기어의 형상최적화 구조해석)

  • Choi, Byungju;Yang, Youngjoon
    • Journal of Energy Engineering
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    • v.25 no.3
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    • pp.51-58
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    • 2016
  • MLCC is key parts of many electronic products and mixer is used to make MLCC. Currently, non-contact mixer is increasingly used due to its many merits. In case of large capacity non-contact mixer, function of driving gear is important. In this study, therefore, in order to reduce manufacturing cost through optimal design of driving gear of large capacity non-contact mixer, study on shape optimization of driving gear without excessive design modification was performed. As the results, because safety factors of modification model were decreased about 3.0 ~ 3.5 times compared with those of model with robust design, the possibility for saving manufacturing cost was confirmed.

Fault Detection and Damage Pattern Analysis of a Gearbox Using the Power Spectra Density and Artificial Neural Network (파워스펙트럼 및 신경망회로를 이용한 기어박스의 결함진단 및 결함형태 분류에 관한 연구)

  • Lee, Sang-Kwon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.4
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    • pp.537-543
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    • 2003
  • Transient vibration generated by developing localized fault in gear can be used as indicators in gear fault detection. This vibration signal suffers from the background noise such as gear meshing frequency and its harmonics and broadband noise. Thus in order to extract the information about the only gear fault from the raw vibration signal measured on the gearbox this signal is processed to reduce the background noise with many kinds of signal-processing tools. However, these signal-processing tools are often very complex and time waste. Thus. in this paper. we propose a novel approach detecting the damage of gearbox and analyzing its pattern using the raw vibration signal. In order to do this, the residual signal. which consists of the sideband components of the gear meshing frequent) and its harmonics frequencies, is extracted from the raw signal by the power spectral density (PSD) to obtain the information about the fault and is used as the input data of the artificial neural network (ANN) for analysis of the pattern of gear fault. This novel approach has been very successfully applied to the damage analysis of a laboratory gearbox.