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A Study for Predicting Rotational Cutting Torque from Electrical Energy Required for Ground Drilling (지반절삭 전기에너지를 활용한 회전굴착토크 예측에 관한 연구)

  • Choi, Chang-Ho;Cho, Jin-Woo;Lee, Yong-Soo;Chung, Ha-Ik;Park, Yong-Boo
    • Journal of the Korean Geotechnical Society
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    • v.23 no.7
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    • pp.57-64
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    • 2007
  • This study proposes a method to estimate drilling torque during ground boring with an aid of electrical energy required for rotating a boring-auger. Ground boring is commonly used in geotechnical engineering such as preboring precast pile installation, soil-cement grouting, ground exploration and so forth. In order to understand the correlation between required electrical energy to rotate the boring auger and the drilling torque, a small laboratory apparatus was designed and a pilot study was performed. The apparatus rotates common drill bits of $D=5{\sim}25mm$ in CBR specimens. The velocity of a bit is 19 RPM and predefined using a reduction gear which connects a main rotation axis to a 25 Watts AC electrical motor shaft. In the middle of drilling the motor current increments and the drilling torque were measured and the correlation between the current and the torque was obtained through linear square fits. Based on the correlation the acquired motor current during drilling was applied to predict the drilling torque in consequent testing and the prediction results were compared to the measured torque. The comparison leads a conclusion that the motor current during drilling using electrical power may be a good indicator to estimate/determine strength characteristics of the ground.

Study on Improvement in Steering Performance of an Auto-Guided Tractor using a Laboratory-made HILS simulator (HILS 시뮬레이터를 이용한 자율주행 트랙터 조향시스템 개선 연구)

  • Lee, Chang-Joo;Han, Xiongzhe;Jeon, Chanwoo;Kim, Junghoon;Kim, Hakjin
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.19-19
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    • 2017
  • 자율주행 트랙터를 위한 트랙터 조향제어는 일반적으로 전자모터를 이용한 EPS(Electric Power Steering) 시스템을 스티어링 휠에 연결하여 회전변위를 변경하고 그 결과 오비트롤(Orbitrol) 밸브의 토출유량을 바꾸고 호스로 연결된 조향실린더의 변위를 조절하여 최종적으로 전방 타이어의 방향각을 변경하면서 이루어진다. 이러한 조향방식은 시스템 구조상 조향실린더와 오비트롤 밸브가 상대적으로 멀리 떨어져 있으며, 밸브 특성상 약 ${\pm}5^{\circ}$의 오버랩이 포함되어 있다. 또한, EPS의 전자모터는 관성력, 마찰, 백래시 등의 영향을 가진다. 이와 같은 복합적인 영향은 조향 응답을 느리게 만들어 상대적으로 빠른 속도에서 주행에서 추종성능이 떨어지는 문제가 발생한다. 본 연구에서는 자율주행 트랙터의 조향성능 개선 연구의 일환으로 조향 HILS 시뮬레이터를 설계제작하여 조향 성능의 요인을 실험적으로 구명하고자 하였으며 이를 바탕으로 조향 시스템의 설계개선 방안을 수립하고자 하였다. 시뮬레이터는 동양물산 80 마력급 TX803 트랙터에 사용되는 오픈센터방식의 오비트롤 유압회로 시스템을 기어펌프가 장착된 AC모터로 구동되게 구성하였으며, 유량은 모터의 주파수를 조절 회전속도를 조절 변경하였다. 추가적으로 EPS와 오비트롤 조합의 조향성능을 비교 및 개선하기 위해 비례제어밸브(PVG 32, Danfoss)를 추가 장착하였다. 실제 트랙터 조향 시 나타나는 마찰저항을 모사하기 위해 부하 실린더를 구성하였으며, 조향 실린더의 부하의 크기는 부하 실린더를 폐회로를 구성하고 유량비례제어밸브를 이용한 유로의 개구량 조절을 통해 부하의 크기를 약 4000 N 까지 증가시킬 수 있도록 하였다. EPS와 비례제어밸브를 제어하기 위해 CANoe 8.0 소프트웨어를 이용하여 CAN통신 기반 가상 조향ECU를 구성하였으며 오비트롤의 기본 성능을 확인하기 위해 조향휠에 따른 실린더 동특성 및 계단 추종성능을 비례제어밸브와 비교하였다. 오비트롤 밸브는 약 ${\pm}5^{\circ}$이상 동작 시 실린더 압력이 상승하기 시작하였으며, 이후 약 ${\pm}10^{\circ}$이상 동작 시 조향실린더가 동작하기 시작하였다. 계단 추종성능실험에서는 비례제어밸브가 약 2배 이상의 응답개선을 나타냈다. 자율주행 경로추종 성능을 향상시키기 위해서는 순간적인 출력밀도가 높은 비례제어밸브를 통해 응답개선이 필요한 것으로 나타났다.

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Development of Post-installable Pullout Bolts and a Loading Device for Evaluating Concrete Strength (콘크리트 강도평가를 위한 인발장치와 후매입 인발볼트의 개발)

  • Ko, Hune-Bum;Lee, Ghang;Won, Jong-Sung
    • Journal of the Korea Institute of Building Construction
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    • v.11 no.3
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    • pp.229-237
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    • 2011
  • The pullout test is a nondestructive testing method certified by the American Society for Testing and Materials (ASTM) and British Standards (BS). Research has shown that it is very reliable in terms of evaluating the concrete strength of reinforced concrete members. However, the pullout test is rarely performed on domestic construction sites due to the complex procedures and high costs involved. This study proposes a new pullout test composed of a post installable break-off bolt, an insert nut, and a pullout tester, which satisfy both economical and practical purposes on a construction site. Three different types of special fastening methods, a temporary fixed bolt, a plastic fixed panel, and a fixed bar, have been developed. A pullout tester is proposed that is driven by the circle force introduced into a handle composed of eight gears without a load cell and a hydraulic cylinder. The serviceability and reliability of these instruments were investigated through experiments at construction sites. Furthermore, the sample pullout test with a wall specimen was conducted to estimate the usefulness of the temporary fixed bolt type of fastening methods and pullout devices. Eventually, the developed instruments will be useful on construction sites if minor requirements are met.

A Study on the Remote Control System for Outboard Engine (선외기 원격제어시스템에 관한 연구)

  • An, Byeong-Won;Jeong, Gap-Dong;Kim, Hyeon-Su;Bae, Cheol-Oh
    • Proceedings of KOSOMES biannual meeting
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    • 2006.11a
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    • pp.71-74
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    • 2006
  • Currently offshore fisheries are one of shrinking industries and fishermen are getting older. Moreover it is difficult to work fisheries for decreasing fishermen as the time goes. Two people per a boat work together at least for proper fisheries. If the unskilled fisherman boards on boat, it will make some troubles to speak each other and diminish the efficiency of working because one person should control the boat. So it need to study the remote control system for leasure and outboard engine that can control and work at the same time. The remote control system is consisted of engine revolution, steering gear and forward reverse neutral gear controls. These three controls are made by position and speed control using DC motor, and microprocessor is used to communicate and control the engine speed This system can be controled and worked alone and we tested the system at sea and confirmed that the system works properly.

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A Study on the Establishment of Disc Braking Force Pattern to reduce the Wear Mass of Pad (패드 마모량 감소를 위한 디스크 제동력 패턴 설정에 관한 연구)

  • Kim, Seog-Won;Kim, Young-Guk;Kim, Ki-Hwan
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.786-791
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    • 2007
  • Korean high speed train(HSR-350x) has adopted a combined electrical and mechanical(friction) braking system. Brake blending control unit(BBCU) controls each brake system to fulfill the required brake performances such as braking distance, deceleration and jerk. Also the braking system should be designed considering the economical management, such as effective use of generated braking energy and the minimum wear of friction materials(a pad and a brake shoe). In this paper, we establish the disc braking force pattern that reduces the wear of pad in the disc braking system by minimizing the variance of the instantaneous disk baking energy during braking time, and compare the wear mass of pad between the conventional disc braking force pattern and the established results.

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Optimal Design for Weight Reduction of Rotorcraft Shaft System (회전익기의 축계 경량화를 위한 최적설계)

  • Kim, Jaeseung;Moon, Sanggon;Han, Jeongwoo;Lee, Geun-Ho;Kim, Min-Geun
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.35 no.4
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    • pp.243-248
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    • 2022
  • Weight optimization was performed for a rotorcraft shaft system using one-dimensional Euler-Bernoulli beam elements. Torsion, shaft support stiffness such as bearings, flange mass are all considered. To guarantee structural dynamic stability, eigenvalue analysis was performed to avoid critical speed and tooth mesh excitation form the gearbox. The weight optimization was performed by adjusting the thickness and radius while the length of the shaft was fixed, and the optimization process was divided into two stages. In the first, the weight is optimized with the torsional strength constraint. In the second, the difference between the primary mode of shaft and the critical speed is maximized so that the primary mode of the shaft can avoid the critical speed while the constraint on the torsional strength of the shaft is satisfied according to the standard for shaft system stability (AMC P 706-201, 1974). The proposed method was verified by comparing the results of the optimal design using the given one-dimensional beam elements with the stress results of the 3D finite element and the actual manufactured shaft.