• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2004.10a
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• pp.334-339
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• 2004

Ultraprecision machining and MEMS technology have been taken more and more important position in machining of microparts. Micro endmilling is one of the prominent technology that has wide spectrum of application field ranging from macro parts to micro products. Also, the method of micro-grooving using micro endmilling is used widely owing to many merit, but has problems of precision and quality of products due to tool wear and tool fracture. This investigation deals with state monitoring using acoustic emission(AE) signal in the micro-grooving. Characteristic evaluation of AE raw signal, AE hit and frequency analysis for state monitoring is also presented in the paper.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.04a
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• pp.8-13
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• 2000

Die polishing technology is very critical to determine quality and performance of the final products. Die polishing processes have not been automated because the automation requires a great deal of experience and skill of experts. Thus, to implement a fully automated polishing process, the development of polishing status monitoring system replacing the skill of experts is critical. AE is known to be closely related to material removal rate(MRR). As the surface is rougher, MRR gets larger and AE increased. The surface roughness can be indirectly estimated using the AE signal measured during automatic die polishing process. In this study, The polishing state monitoring system using AEms signal was developed. This system can be not only to monitor the abnormal state but also to estimate a state of surface roughness of polishing surface qualitatively.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2003.05a
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• pp.950-955
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• 2003

This paper introduces an enhanced condition monitoring and diagnosis system recently developed for rotating machinery. In the system, the data aquisition/monitoring signal processing, machine condition classifier, case-based reasoning and demonstration modules are effectively integrated with user-friendliness so that machine operators can easily monitor and diagnose the status of rotating machinery in operation. Some of the new features include the directional spectrum, case-based reasoning and neural network techniques. And the demonstrator modules for fault diagnosis of a Bear driving system and for basic understanding of the rotor dynamics are provided to help the potential users better understand the system.

• Proceedings of the Korea Information Processing Society Conference
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• 2011.11a
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• pp.453-454
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• 2011

에너지 플랜트, 화학공장 등 대형 기계설비의 복잡도 증가는 그에 따른 위험요소 복잡도를 증가시키고 있다. 대형 기계설비에 대한 위험 관리와 시스템 신뢰도 향상을 위해서는 위험도 기반의 안전 설계/해석, 상태 감시 및 진단을 이용한 설비 모니터링, 인적 신뢰도 향상이 요구되며 설계 단계에서부터 운영 및 유지보수 단계까지의 시스템 생애주기 전반에 걸친 지속적인 활동을 필요로 한다. 인적 신뢰도를 향상시키기 위해서는 설비 운영자가 응급 또는 이상상황에 대처할 수 있는 능력 즉, 안전사고 대응 능력 확보가 필수적이다. 대상 설비에 대한 실제 훈련은 시간, 비용, 훈련자의 안전 확보가 어렵고 반복적인 훈련 및 평가가 어렵기 때문에 가상 환경을 이용한 안전대응 훈련 플랫폼을 설계하였다. 훈련자에게 몰입형 가상 환경을 제공하기 위하여 가상현실 및 안전사고 시뮬레이션 기술을 이용하였으며 이를 통하여 훈련자의 안전을 유지하면서 안전대응 능력을 향상시킬 수 있다.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.16 no.3
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• pp.63-68
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• 2017

In order to process more complicated and higher-precision parts, generally, an additional axis for a machine tool is needed which was an approach to minimize the cost of tool modification. A table with a rotary reducer that can rotate through the axis of the gear system was employed to a machine tool to achieve the purpose of adding an extra motion axis. In general, the motion of the rotary reducer is driven by a worm/wheel or helical gear system, which is different from the hypoid helical gear structure that used in this research. Reliability of guarantee of high accurancy throughout the whole life cycle is on of the critical factors to evaluate a rotary reducer in this field. In this paper, in order to evaluate life-time of rotary reducer, a low-cost accelerated life test was developed to satisfy the demands of clients.

• Journal of Power System Engineering
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• v.12 no.6
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• pp.18-23
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• 2008

This paper describes development of real-time condition monitoring system to observe state of a container crane in a port. To analyze the state of a crane, the strength and the direction of wind are measured with sensors along with the load resulted a crane at the moment. The measured signals are processed by especially developed conditioning board and converted into digital data. Measured data are analyzed to define the state of the crane at an indicator. For transmission of these data to the indicator, we implemented wireless sensor network based on IEEE 802.15.4 MAC(Media Access Control) protocol and Bluetooth network protocol. To extend the networking distance between the indicator and sensor nodes, the shortest path routing algorithm was applied for WSN(Wireless Sensor Network) networks. The indicator sends the state information of the crane to monitoring server through IEEE 802.11 b wireless LAN(Local Area Network). Monitoring server decides whether alarm should be issued or not. The performance of developed WSN and Bluetooth network were evaluated and analyzed in terms of communication delay and throughput.

• Journal of the Korean Society for Precision Engineering
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• v.12 no.5
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• pp.98-107
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• 1995

The in-process detection of drill wear and breakage is one of the most importnat technical problems in unmaned machining system. In this paper, the monitoring system is developed to monitor abnormal drilling states such as drill breakage, drill wear and unstable cutting using motor current. Drill breakage is detected by level monitoring. Tool wear is classified by fuzzy pattern recognition. The key feature for classification of tool wear is the estimated flank wear which is calculated by the proposed flank wear model. The characteristic of the model is not sensitive to the variation of cutting conditions but is sensitive to drill wear state. Unstable cutting states due to the unsmooth chip disposal and the overload are monitored by the variance/mean ratio of spindle motor current. Variance/mean ratio also includes the information about the prediction of drill wear and drill breakage. The evaluation experiments have shown that the developed system works very well.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.6
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• pp.1-6
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• 2015

Tool condition monitoring plays one of the most important roles in the improvement of both machining quality and productivity. In this regard, various process signals and monitoring methods have been developed. However, most of the existing studies used cutting force or acoustic emission signals, which posed risks of interference with the machining system in dynamics, fixturing, and machining configuration. In this study, a feed motor current signal is used as a process signal representing process and tool states in tool breakage monitoring based on an adaptive autoregressive model and unsupervised neural network. From the experimental results using various cases of tool breakage, it is shown that the developed system can successfully detect tool breakage before two revolutions of the spindle after tool breakage.

• 월간 기계설비
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• no.9 s.218
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• pp.38-39
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• 2008

정부 부처에 산재돼 있는 하도급거래정보를 하나로 묶는 불공정하도급거래통합감시망이 구축될 예정이다. 공정거래위원회는 최근 정부 부처에 산재돼 있는 하도급거래정보를 하나로 묶는 '불공정하도급거래통합정보시스템'을 올 11월까지 구축하기로 하고 사업에 착수했다고 밝혔다. 공정위에 따르면 하도급 서면실태조사결과가 누적돼 매년 수만개 업체의 하도급 자료가 축적되고 하도급법 적용 범위가 서비스업종까지 확대돼 적용대상 사업자수가 대폭 늘었지만, 현재의 정보시스템으로는 불공정하도급거래를 체계적으로 감시하는데 한계가 있고, 법위반 혐의를 포착해 조사에 활용하는 사전대응 기능이 미흡하기 때문에 불공정하도급거래 통합 감시망을 구축하게 된 것이다. 불공정하도급거래통합정보시스템이 구축되면 불공정하도급 발생 위험 정보를 신속하게 전파할 수 있고 경보발령 체계 확보로 조기 확산방지 능력을 갖추게 되며 특히 업종, 업체, 법 위반 유형에 따라 체계적인 정보 관리 및 분석이 가능하고 업체에 대한 사건처리의 진행상태도 파악할 수 있게 될 것으로 기대되고 있다.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.15 no.4
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• pp.134-140
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• 2016

Main Spindle System has effect on performance of machine tools and working quality as well as is required of high reliability. Especially, it takes great importance in producing automobiles which includes a large number of working processes. However, main spindle unit in Machine tools are often cases where damage occurs do not meet the design life due to driving in harsh environments. This is when excessive maintenance and repair of machine tools or for damage stability has resulted in huge economic losses. Therefore, this studying propose a method of accelerated life test for diagnosing and prognosis the state of life assessment main spindle system. Time status monitoring of diagnostic data - through the analysis of the frequency band signals were carried out inside the main spindle bearing condition monitoring and fault diagnosis.