• Title/Summary/Keyword: 기계절단

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Smoothing Kaplan-Meier estimate using monotone support vector regression (단조 서포트벡터기계를 이용한 카플란-마이어 생존함수의 평활)

  • Hwang, Changha;Shim, Jooyong
    • Journal of the Korean Data and Information Science Society
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    • v.23 no.6
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    • pp.1045-1054
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    • 2012
  • Support vector machine is known to be the very useful statistical method in classification and nonlinear function estimation. In this paper we propose a monotone support vector regression (SVR) for the estimation of monotonically decreasing function. The proposed monotone SVR is applied to smooth the Kaplan-Meier estimate of survival function. Experimental results are then presented which indicate the performance of the proposed monotone SVR using survival functions obtained by exponential distribution.

Nano-surface Machining Technology of Tungsten Carbide Blade for MLCC Cutting Process (MLCC 절단용 초경합금 칼날의 나노표면 가공 기술)

  • Kang, Byung-Ook;Shin, Gun-hwi;Kwak, Tae-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.11
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    • pp.41-46
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    • 2019
  • The purpose of this study is to examine and propose a high quality blade manufacturing method by applying ELID grinding technology to machining the tungsten carbide blade edge for MLCC sheet cutting. In this study, experiments are performed according to the abrasive type of grinding wheel, grinding method and grinding direction using the non-stop continuous dressing ELID grinding technology. By comparing and analyzing the chipping phenomena and surface roughness of both the blade grinding surface and the processed surface, a method for machining the tungsten carbide blade for cutting MLCC sheet is proposed. From the analysis of the surface roughness and chipping phenomena, it is confirmed that the use of diamond abrasive is advantageous for the blade machining. In addition, it succeeds in the machining of $6{\mu}m$ fine blade without any chipping, by using the grinding wheel #4000 with the diamond abrasive.

고주파 스퍼터링 방법으로 금속기판 위에 증착된 AlN박막의 질소가스 분압비에 따른 경도와 박막 표면의 배향성에 관한 연구

  • O, Ji-Yong;Lee, Chang-Hyeon;Bae, Gang;Jin, Ik-Hyeon;Kim, Hwa-Min
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.166.2-166.2
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    • 2016
  • 최근 생산 장비의 발달로 인해 절삭공구, 전기전자 부품, 항공 및 자동차 부품 생산에 필요한 생산 장비의 수명연장, 고속 절단 및 고성능화가 중요시 되면서 우수한 내구성, 내마모성 및 고온 안정성을 갖는 기계부품 및 공구를 요구하게 되었다. 내마모성을 가지는 표면을 얻기 위해서는 TiN, TiC, AlN, Al2O3, CrN, ZrO2와 같은 경도 높은 물질을 증착하여 특성을 개선시키는 방법이 있다. 특히 AlN은 비교적 우수한 경도와 고온 안정성을 가지고 있어, 생산 장비의 고속 절단 및 반복되는 정밀 작업으로 인한 열충격과 마모를 완화시키는 역할을 하는 코팅재로 사용하기 적합하다. 본 실험에서는 RF-magnetron sputtering 방법을 이용하여 AlN 박막을 파워 150W, 질소가스 분압비에 따라 25%, 50%, 75%, 100%의 조건으로 금속기판 위에 증착하였다. 금속 기판 위에 제작된 AlN막은 XRD (X-ray Diffraction)을 사용하여 배향성을 확인하였고, HM-220 (Micro-vickers hardness tester)을 사용하여 AlN박막의 경도를 측정하였으며, SEM (Scanning Electron Microscope), AFM (Atomic Force Microscope)을 이용하여 표면의 구조와 거칠기를 측정하였다. 이 실험을 통하여 우수한 물성과, 치밀한 조직의 AlN박막이 고속 절삭 공구, 유공압 실린더, 베어링과 같은 금속부품의 코팅소재로 적용가능 할 것으로 기대된다.

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Modification and Repair of a Carbon Nanotube-based Device Using an Atomic Force Microscope (원자힘현미경을 이용한 탄소나노튜브소자의 턴형 및 수리)

  • Park, Ji-Yong;Kim, Yong-Sun;Oh, Young-Mu
    • Journal of the Korean Vacuum Society
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    • v.16 no.1
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    • pp.33-39
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    • 2007
  • Electrical and mechanical modifications of devices based on carbon nanotubes(CNTs) using an atomic force microscope(AFM) in the forms of cutting and reconnection of CNTs are demonstrated. In addition to the modifications, electrostatic force microscopy is used to visualize the cutting and reconnection of CNTs. In this way, AFM is shown to be a useful tool in local modifications and manipulations of CNT-based devices.

Cutting-Pattern and Cutting Characteristics of the Reciprocating Cutter-bar of Combine Harvester(II)- Cutting Characteristics of the Low-Cutting Type and Double Cutting Type Reciprocating Knives- (콤바인 예취장치의 절단특성에 관한 연구(II) -2배형, 2중형 칼날의 절단특성-)

  • 이홍주;김홍윤;홍종호;이성범
    • Journal of Biosystems Engineering
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    • v.20 no.1
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    • pp.13-21
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    • 1995
  • This study was conducted to investigate the cutting mechanism of reciprocating knife of combine harvester. The cutting operation of reciprocating knife with the arrangement of the low-cutting and the double-cutting was demonstrated through cutting pattern diagram which was drawn by computer graphics. Various kinds and dimensions of reciprocating knives were analyzed using the developed program. The results are summarized as follows (1) The low-cutting type reciprocating knife was represented similar cutting characteristics to the standard type, but the maximum stalk-deflection was decreased as 1/2 level of the standard type. And the first ledger plate should be designed shorter than the second ledger plate. (2) The bunching area and the maximum stalk-deflection for the double cutting knife almost were not changed since cutting velocity ratio of 0.6, but the secondary cut were occurred at ratio of 0.8 and increased rapidly over these ratio. (3) The double cutting knife was recommended for the high speed combine, because its bunching area and the maximum stalk-deflection were decreased as 1/2 level of the standard type. (4) In order to maintain the proper cutting mechanism characterized by the bunching area, the maximum stalk-deflection and the secondary cutting length etc., the adequate cutting velocity at forward speed of 0.5㎧ to 1.2㎧ was from 0.3㎧ to 0.96㎧ for the double cutting knives.

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Quality Check Monitoring System for Advancing the Yield Rate based on Sensor (베어링 생산수율 향상을 위한 센서기반 품질 체크 모니터링 장치)

  • Xiang, Zhao;Yoon, Dal-Hwan
    • Journal of IKEEE
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    • v.23 no.1
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    • pp.22-28
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    • 2019
  • This paper presents the monitoring method of machining error and quality check to improve the productivity of boring manufacturing process. Machining error usually appears as the offset of spatial location of actual cutting path compared to ideal cutting path. In order to monitor an error of workpiece, multiple factors affecting quality of boring, such as distortion of workpiece, clamping error, radial rotation error of the spindle and motion error of machine tools, were took into account. To verify the productive quality, we propose the quality check system. The system based on IT convergence analyzes the process error rate and saves the analyzed data in memory. Also, these play important roles in detecting an inferior production goods and can decrease the production cost and loss of bearing.

Development of A Drying Unit of Agricultural Wastes (농업폐기물 건조장치 개발)

  • Song, Dae Bin;Lim, Ki Hyeon;Jung, Dae Hong
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.115-115
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    • 2017
  • 2013년 국내 시설(비닐, 유리 온실)에서 재배되는 토마토, 풋고추, 파프리카의 생산량은 총 632,315 톤으로 잎, 줄기 등 발생되는 부산물은 수확량의 약 30%에 해당되는 189,695 톤으로 추정되며 대부분 노지에 방치 유실되거나, 소각 처리된다. 본 연구에서는 이처럼 단순 폐기되는 농업폐기물을 재활용한 고형연료 제조에 필요한 건조장치를 개발하고 실험을 통해 그 성능을 확인하고자 하였다. 연구를 위해 건조용량 100 kg/hr인 실험실용 건조기를 제작하였다. 경상남도 진주시 농업기술원 온실에서 재배되는 파프리카, 토마토, 딸기, 가지, 고추 등의 부산물을 실험원료로 사용하였다. 원료성상, 원료이송방식, 송풍량, 건조온도, 건조시간에 따른 부산물 건조특성을 파악하였다. 원료를 비교적 짧게 절단하고 열풍이 배출되는 다공판위를 견인형 컨베어로 이송시키는 형태의 경우 건조실험 결과 세절된 원료에서 추출된 내부 수분이 외부로 유출되어 원료들 사이의 공극을 채워 건조공기가 원료층을 통과하지 못하게 하고, 특히 $100^{\circ}C$ 이상 고온에 노출되는 경우 원료표면에 잔류하는 유출 수분이 건조되면서 막을 형성하여 내부 원료들은 전혀 건조가 되지 못하는 현상이 관측되었다. 이러한 원료내부의 공극형성 불량으로 국부적으로 공기가 통과되는 부분만 집중적으로 급격한 건조가 진행되고 공급된 건조공기 대부분이 이 부분으로 유출되어 효과적인 건조가 전혀 진행되지 못하였다. 피건조물 사이의 공극형성을 위해 원료를 절단하지 않고 수행한 건조실험 결과 건조 풍량 및 온도에 따라 건조속도 및 처리용량이 다르게 나타나는 것을 알 수 있다. 특히 송풍량과 압력을 증가 시킨 건조 결과로 건조 상하층 간 불균일 건조 해소 및 건조속도, 건조능력에서 연구목표 치를 상회하는 결과를 보여준다. 특히 건조공기온도 $150^{\circ}C$ 이하에서 풍량을 증가시켜서 원하는 건조작업 수행이 가능함을 확인할 수 있었다.

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A Study on the Development of Photoelastic Experiment for Orthotropic Material Under Pure Torsional Moment (I) : The Slicing Method Of 3-Dimensional Photoelastic Experiment Model And The Measuring Method of $G_{I} And f_{Ij}$ (순수 비틀림 모멘트를 받는 직교 이방성체의 광탄성 시험법 개발에 관한 연구( I )-차원 광탄성 실험법 모델의 절단법과 $G_{i} 와 f_{ij}$ 의 측정법 -)

  • 황재석;방창일
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.2
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    • pp.424-435
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    • 1991
  • To develop the photoelastic experiment method for the orthotropic material under pure torsional moment is the main objective of this research. In the development of photoelastic experiment for orthotropic material under pure torsional moment, the important problems and their solutions are the same as following. In the model material for photoelastic experiment, it was found that C.F.E.C.(Copper Fiber Epoxy Composite) can be used as the model material of photoelastic experiment for orthotropic material. In the stress freezing cycle, it was assured that stress freezing cycle for epoxy can be used as the stress freezing cycle of the photoelastic experiment for orthotropic material. In the slicing method, it was found that the negative oblique slicing method can be effectively used as slicing method in 3-dimensional photoelastic experiment. In the measuring method of stress fringe values and physical properties in the high temperature, it was found that stress fringe values can be directly measured by experiment and physical properties can be directly or indirectly by equation between stress fringe values and physical properties developed by author. In the stress analysis method of orthotropic material under pure torsional moment by photoelastic experiment, it will be studied in the second paper.

Effect of Polar Organic Substance on Cutting Mechanism (極性有機物質이 切削機構에 미치는 影響)

  • 서남섭;양균의
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.1
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    • pp.131-137
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    • 1986
  • Cutting oil cools the chip and a tool as well as lubricates the chip-tool interface, the flank and machined surface. Rehbinder effect has been known as a phenomenon, the reduction of mechanical strength, when the metal is exposed to a polar organic environment or the surface of metal is coated with some polar organic substances. About the cause of Rehbinder effect there have been many different ideas by Rehbinder, Shaw, Barlow, Sakida and etc. In this report, the efect of polar organic substance( $C_{6}$ $H_{5}$C $H_{3}$+ $C_{6}$ $H_{4}$(C $H_{3}$)$_{2}$+ $C_{4}$ $H_{9}$OH+ $C_{6}$ $H_{12}$ $O_{2}$) (magic ink) upon the mechanism of chip formation on the orthogonal cutting of copper and mechanical properties of the work material are experimentally discussed with various rake angles. As expected no lubrication action could be noticed, but the shear angle increased and the cutting force and shear strain on the shear plane decreased, therefore the work material must be embrittled under polar organic substance.substance.

A Study on Heat Transfer Characteristics of Laser Cutting for the CSP 1N Sheet Using High-power CW Nd:YAG Laser (고출력 CW Nd:YAG 레이저를 이용한 CSP 1N 박판 절단공정의 열전달 특성 분석)

  • Ahn, Dong-Gyu;Kim, Min-Su
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.1
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    • pp.51-58
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    • 2006
  • The objective of this research work is to investigate into heat transfer characteristics of the laser cutting of CSP 1N sheet using high power CW Nd:YAG laser. In order to investigate the heat transfer characteristics, three dimensional quasi stationary and steady-state heat transfer analysis has been carried out. The laser heat source is assumed as a volumetric heat source with a gaussian heat distribution in a plane. Through the comparison of the results of analyses with those of experiments, the proper finite element model has been obtained. In addition, characteristics of the three-dimensional heat transfer and temperature distribution have been estimated by the finite element model. Finally, the minimum temperature at the center for cutting of the material has been estimated.

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