Effect of Polar Organic Substance on Cutting Mechanism

極性有機物質이 切削機構에 미치는 影響

Cutting oil cools the chip and a tool as well as lubricates the chip-tool interface, the flank and machined surface. Rehbinder effect has been known as a phenomenon, the reduction of mechanical strength, when the metal is exposed to a polar organic environment or the surface of metal is coated with some polar organic substances. About the cause of Rehbinder effect there have been many different ideas by Rehbinder, Shaw, Barlow, Sakida and etc. In this report, the efect of polar organic substance( $C_{6}$ $H_{5}$C $H_{3}$+ $C_{6}$ $H_{4}$(C $H_{3}$)$_{2}$+ $C_{4}$ $H_{9}$OH+ $C_{6}$ $H_{12}$ $O_{2}$) (magic ink) upon the mechanism of chip formation on the orthogonal cutting of copper and mechanical properties of the work material are experimentally discussed with various rake angles. As expected no lubrication action could be noticed, but the shear angle increased and the cutting force and shear strain on the shear plane decreased, therefore the work material must be embrittled under polar organic substance.substance.

본 논문에서는 도포하기가 용이한 극성유기물질인 magic ink( $C_{6}$ $H_{5-}$ CH/13+ $C_{6}$ $H_{4}$(C $H_{3}$)$_{2}$+ $C_{4}$ $H_{9}$OH+ $C_{6}$ $H_{12}$ $O_{2}$) 를 Rehbinper 효과가 큰 동에 도포하고, 공구경사각을 변화시켜 매 절삭깊이마다 반복 2차원절삭을 실시하여 절삭기구, 절삭저항의 변화, 전단면의 전단변형율, 전단에너지 및 마찰에너지등의 변화를 상호관련시켜 분석하므로서 절삭성의 향상원인을 규명코저 한다.다.