• Title/Summary/Keyword: 기계적 합금화

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Fabrication of the Fine Magnetic Abrasives by using Mechanical Alloying Process and Its Polishing Characteristics (기계적 합금화 공정을 이용한 초미세 자성연마입자의 제조 및 특성 평가)

  • Park Sung-Jun;Lee Sang-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.10
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    • pp.34-41
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    • 2004
  • A new method to fabricate the fine magnetic abrasives by using mechanical alloying is proposed. The mechanical alloying process is a solid powder process where the powder particles are subjected to high energetic impact by the balls in a vial. As the powder particles in the vial are continuously impacted by the balls, cold welding between particles and fracturing of the particles take place repeatedly during the ball milling process using a planetary mill. After the manufacturing process, fine magnetic abrasives which the guest abrasive particles c lung to the base metal matrix without bonding material can be obtained. The shape of the newly fabricated fine magnetic abrasives was investigated using SEM and its polishing performance was verified by experiment. It is very helpful to finishing the injection mold steel in final polishing stage. The areal ms surface roughness of the workpiece after several polishing processes has decreased to a few nanometer scales.

Effect of Mechanical Alloying on the Structure and Mechanical Properties of Rapid Solidified Al-(1, 3, 5 )Cr Extruded Bars (급속냉각한 Al-(1, 3, 5)Cr 합금 압출재의 조직과 기계적 성질에 미치는 기계적 합금화의 영황)

  • Jhee, T.G.;Kim, W.C.
    • Journal of the Korean Society for Heat Treatment
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    • v.7 no.1
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    • pp.3-10
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    • 1994
  • The structure and mechanical properties of the extruded specimens were investigated in rapid solidified Al-(1, 3, 5) Cr alloys after mechanical alloying. Finer lamellar microstructure could no longer be resolved in the bars obtained by extrusion of the spherical particles after 200 min. of processing time. The structure of extruded bars are highly depended on the processing time of splats. The isothermal annealing of the extruded bars showed that all the alloys had good thermal stability up to $400^{\circ}C$ and did not show the recrystallization phenomena. Severe working of Al-(1, 3, 5) Cr splats produced a very fine grain size and substructural strengthening (high dislocation density and fine grain size). Effects of mechanical alloying on the thermal stability of the extruded bars Al-(1, 3, 5) Cr alloys decreases, with increasing Cr content. But the ultimate tensile Strength in the extruded bars increases with increasing Cr content.

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Evaluations of Hydrogen Properties of MgHx-Nb2O5 Oxide Composite by Hydrogen Induced Mechanical Alloying (수소 가압형 기계적 합금화법으로 제조한 MgHx-Nb2O5 산화물 복합 재료의 수소화 특성 평가)

  • Lee, Nari;Lee, Soosun;Hong, Taewhan
    • Journal of Hydrogen and New Energy
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    • v.23 no.5
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    • pp.429-436
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    • 2012
  • Mg and Mg-based alloys are regarded as strong candidate hydrogen storage materials since their hydrogen capacity exceeds that of known metal hydrides. One of the approaches to improve kinetic is addition of metal oxide. In this paper, we tried to improve the hydrogenation properties of Mg-based hydrogen storage composites. The effect of transition metal oxides, such as $Nb_2O_5$ on the kinetics of the Magnesium hydrogen absorption kinetics was investigated. $MgH_x$-5wt.% $Nb_2O_5$ composites have been synthesized by hydrogen induced mechanical alloying. The powder fabricated was characterized by X-ray diffraction (XRD), Field Emission-Scanning Electron Microscopy (Fe-SEM), Energy Dispersive X-ray (EDX), BET and simultaneous Thermo Gravimetric Analysis / Differential Scanning Calorimetry (TG/DSC) analysis. The Absorption / desorption kinetics of $MgH_x$-5wt.% $Nb_2O_5$ (type I and II) are determined at 423, 473, 523, 573 and 623 K.

Development of molybdenum silicides for hydrogen fueled combustion turbine by mechanical alloying (기계적 합금화에 의한 수소연소 터어빈용 Mo-Si계 금속간화합물의 개발에 관한 연구)

  • 이충효
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.7 no.4
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    • pp.665-672
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    • 1997
  • We applied mechanical alloying process by ball milling to produce molybdenum silicides $MoSi_2$ and $Mo_5Si_3$ using a mixture of elemental molybdenum and silicon powders at room temperature. The intermetallic compound MoSi$_3$ have been obtained by ball milling of $Mo_{33}Si_{67}$ mixture powders for 100 h, which is transformed to single $MoSi_2$ phase by subsequent heat treatment up to $725^{\circ}C$. The grain size of the $MoSi_2$ powders thus obtained was 19 nm, being approximately four times smaller than that of the commercial alloy. The intermetallic compound $MoSi_2$ with grain size of 30 nm have been also obtained by ball milling of $Mo_{62}Si_{38}$ mixture powders for 500 h, which is transformed to single $MoSi_2$ phase by heating up to $1000^{\circ}C$. We believe that the retarded ball milling time for the formation of $MoSi_2$ phase is attributed to its complicated crystal structure and large unit cell. The finer grain size in the ball-milled molybdenum silicides powders is expected to improve room-temperature mechanical properties for high-temperature structural materials.

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Synthesis of thermoelectric Mg3Sb2 by melting and mechanical alloying (용융법과 기계적 합금화에 의한 열전재료 Mg3Sb2의 제조)

  • Kim, In-Ki
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.22 no.4
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    • pp.207-212
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    • 2012
  • A single phase $Mg_3Sb_2$ alloy was synthesized by melting the mixture of Mg and Sb metal powders at 1173 K. The figure of merit of the $Mg_3Sb_2$ prepared by melting method increased with temperature and showed a value of $2.39{\times}10^{-2}$ at 593 K. When the $Mg_3Sb_2$ powders were milled at high speed in a planetary ball mill for 12~48 h, Zintle phase ($Mg_3Sb_2$) was maintained as a main phase, but its crystallinity became deteriorated and elemental Sb phase appeared. Sb phase free $Mg_3Sb_2$ could be obtained by the mechanical alloying of high speed ball milling for 24 h using elemental Mg and Sb powder mixtures.

The Effect of Grain Size and Cooling Rate on Phase Transformation for Mechanically Alloyed Ni-36at.%Al Alloy (기계적 합금화된 Ni-36at.%Al 합금의 상변태에 미치는 결정립 크기 및 냉각속도의 영향)

  • Kim, Seong-Uk;Kim, Dae-Geon;Kim, Ji-Sun;An, In-Seop;Kim, Yeong-Do
    • Korean Journal of Materials Research
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    • v.10 no.9
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    • pp.642-647
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    • 2000
  • Nanocrystalline NiAl alloy containing 36at.%Al was synthesized by mechanical alloying (MA). Synthesized powder was sintered by a pulse electric current sintering (PECS) facility. Effecting parameters on the phase transformation were discussed in terms of cooling rate and time spent on heat treatment. The behavior of phase transformation for sintered parts was examined by differential scanning calorimetry (DSC) and X-ray diffraction (XRD) method. Microstructure was observed by scanning electron microscopy (SEM). Martensitic lattice parameter and volume fraction was calculated by direct comparison method in X-ray diffraction analysis.

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Modeling of the Mechanical Behavior of Polycrystalline Shape-Memory Alloys by a Homogenization Method (균질화법에 의한 다결정 형상기억합금의 기계적 거동 모델링)

  • Gu, Byeong-Chun;Jo, Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.5 s.176
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    • pp.1352-1361
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    • 2000
  • We obtain a micromechanics-based Helmholtz free energy and then in the framework of irreversible thermodynamics, a kinetic relation, a martensitic nucleation criterion and the reorientation criterion of martensitic variants are obtained. These relations are valid for a three-dimensional proportional and non-proportional loadings and for a combination of mechanical and thermal loading. From the simulated pseudoelastic stress-strain relation of a single crystal with loading rate effect, polycrystalline behavior in case of proportional and non-proportional loading is predicted by a homogenization method. The obtained results are compared quantitatively with experimental results.

Electrode characteristics of amorphous Mg-Ni-Ti hydrogen storage alloy synthesized by mechanical alloying (기계적 합금화법에 의해 제조된 비정질 Mg-Ni-Ti계 수소저장합금의 전극 특성)

  • Lee Eun Yeong;Jeong Gyeong Seop;Seok Nam Yeong;Lee Gyeong Seop
    • 한국전기화학회:학술대회논문집
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    • 2005.07a
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    • pp.335-340
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    • 2005
  • Amorphous $MgNi_{1-x}Ti_x$ alloys with the composition of x=0.02, 0.03, 0.05 and 0.07 were synthesized by mechanical alloying. The synthesized alloys were investigated by electrochemical test, XRD and SEM. As increasing Ti concentration, the initial discharge capacity was raised more than that of nanocrystalline Mg-Ni 289 mAh/g, but the electrodes were degraded faster. Comparing to other synthesized alloys, $MgNi_{0.95}Ti_{0.05}$ alloy showed the highest initial discharged capacity 474 mAh/g and maintained $54\%$ of the initial capacity after 10 cycles.

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Synthesis of nano-size titanium hydride powder at room temperature with RMG (상온에서 RMG법에 의한 타이타늄 수소화분말의 제조)

  • Choi, Seung-Jun;Choi, Jeon;Cho, Sung-Wook;Park, Choon-Nyeon
    • Journal of Hydrogen and New Energy
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    • v.14 no.4
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    • pp.313-320
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    • 2003
  • 볼밀링법을 이용하여 타이타늄 스펀지와 칩 또는 스크랩으로부터 상온애서 직접 타이타늄 수소와 분말을 재조하는 실험을 행하였다. 실험결과 진공중에서 볼링을 행한 타이타늄 스펀지와 칩의 경우 24시간외 후 합금분말의 크기는 약 20 um 정도의 크기를 갖는 것을 확인하였다. 그러나 수소화 분위기에서 볼밀링을 행한 경우에 12시간 후 수소화분말의 입도는 0.1-0.2 um로 극히 미세한 합금 분말이 제조되었다. 수소분위기에서의 볼밀링에 의한 타이타늄 분말제조는 기존의 방법에 비해 열을 가하지 않고 타이타늄 수소화분말을 얻을 수 있다는 장점과 나노크기의 미세한 수소화 분말을 얻을 수 있음을 알 수 있었다.

Effects of Mechanical Alloying Treatment on Age Hardening Behavior of Rapidly Solidified Al-5Cr-2Zr Alloy (급속냉각한 Al-5Cr-2Zr 합금의 시효경화에 미치는 기계적 합금화 처리효과)

  • 김완철
    • Journal of Advanced Marine Engineering and Technology
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    • v.18 no.5
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    • pp.29-35
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    • 1994
  • The microstructual refinement process of Al-5Cr-2Zr alloys mechanical alloying 30h can be divided in five stages ; initial stage, welding predomminance stage, spherical partical formation stage, convolution welding predominance stage, and steady state. The rate of structural of aluminium splats was roughly logarithmic with processing time ; ${\in}$=k/0.78 ln(1+0.0028t). The age hardening in rapidly solidified Al-5Cr-2Zr alloys is ascribed to the coherency and dispersion hardening. Coherency hardening is occurred by matastable cubic Al3Zr precipitates in Al-Cr-Zr alloys. Dispersion hardening after mechanical alloying is attributed to the finely-dispersed $Al_2O_3$ and $Al_4C_3$ in Al-5Cr-2Zr alloys.

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