• Title/Summary/Keyword: 급속성형

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Development of Embedded MES for Injection Molding Quality Fault Diagnosis (사출성형 품질이상 진단 임베디드 제조설비시스템 개발)

  • Jung, Young-Deuk;Park, Joo-Sik
    • Proceedings of the Safety Management and Science Conference
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    • 2011.04a
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    • pp.559-570
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    • 2011
  • 생산재와 소비재의 반제품을 이루고 있는 플라스틱 부품들이 다른 소재의 제품들을 대체하면서 급속히 증가하고 있다. 이는 사출성형의 공정으로 생산되는 제품들이며 플라스틱의 기능과 특성이 우수하다는 장점과 더불어 제품구현이 빠르고 대량생산이 가능하기 때문이기도 하다. 본 연구에서는 제조설비시스템(MES)를 임베디드 장치를 장착하여 플라스틱 사출금형으로 반제품을 생산하는 과정에서 공정상에 발생하는 이상 증후에 대한 진단과 장시간 생산이 진행되는 과정에서 사출성형조건의 지속성 유지의 문제점을 실시간으로 모니터링하여 예방과 대책 방법을 제시한다. 품질이상을 감지하기 위해 온도, 압력, 시간을 측정하기 위한 센서와 인터페이스 설계를 통해 작업자의 판단상황을 객관적으로 설치전과 후의 경제성 분석을 하였다.

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Fast Consolidation Test Using Seepage Forces : Method and Validation (침투압을 이용한 급속압밀시험 : 방법 및 검증)

  • Lee, Kang-Il;Kim, Tae-Hyung;Znidarcic, Dobroslav
    • Journal of the Korean Geotechnical Society
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    • v.25 no.4
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    • pp.31-38
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    • 2009
  • A continuous, fast, and convenient experimental method, replacing recent tests such as standard oedometer or self weight consolidation test, is needed for the determination of the consolidation behavior of unformed soft soils. This study introduced the seepage induced fast consolidation test using the flow pump technique. It can obtain the consolidation characteristics of unformed soft soils conveniently and fast. The seepage induced consolidation test apparatus consists of a modified triaxial cell, differential pressure transducer, flow pump, and displacement transducer. The test continuously proceeds with starting seepage forces induced consolidation, loading consolidation, and permeability test on the same sample. In addition, this test result was compared with the standard oedometer test result to make this method valid. From this study it was found that this method is a convenient and time saving effective method for obtaining data required for calculation of consolidation settlement of unformed soft soils.

Compositional Effect on the Magnetic Properties of Nd-Fe-Co-B and Nd-Fe-Co-Zr-B Bonded Magent (합금조성에 따른 Nd-Fe-Co-B 및 Nd-Fe-Co-Zr-B계 본드자석의 자기특성)

  • 최승덕;이우영;양충진
    • Journal of the Korean Magnetics Society
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    • v.1 no.2
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    • pp.60-68
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    • 1991
  • In compacting the melt-spun $Nd_{14}Fe_{76}Co_{4}B_{6}$ and $Nd_{10.5}Fe_{79}Co_{2}Zr_{15}B_{7}$ magnetic powders. the difference in composition induces a different behavior of closed packing rate as a function of aspect ratio of the powders. The $Nd_{10.5}Fe_{79}Co_{2}Zr_{1.5}B_{7}$ alloy having a low Co/Fe ratio (low density) shows the better green density to have an enhanced closed packing rate. An empirical power equation relating the green density with the compacting pressure was obtained such as ${\phi}(g/cm^{2})=5.2~5.6{\times}P^{0.045~0.065}(ton/cm^{2})$. The $Nd_{14}Fe_{76}Co_{4}B_{6}$ alloy having a high Nd/Fe ratio possesses much finer grain size(50~60 nm) than that of $Nd_{10.5}Fe_{79}Co_{2}Zr_{1.5}B_{7}$ alloy and shows the higher coercivity($iH_{c}=14~15kOe$). The higher Nd/Fe ratio in the melt-spun Nd-Fe-Co-B alloy, where the domain wall pinning mechanism was found to be predominant, assists the formation of Nd-rich grain boundary phase acting as a pinning site. The grain boundary ranges over $12~16\;{\AA}$ thick in the Nd-Fe-Co-B alloy while it ranges over $8~12\;{\AA}$ thick in the Nd-Fe-Co-Zr-B alloy.

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A Study on the Compression Moldablity for Continuous Fiber-Reinforced Polymeric Composites ―Part 1 : The Mechanical Propertis and the Cup-type Compression Moldability for Numbers of Needling― (연속섬유강화 플라스틱 복합재료의 압축성형에 관한 연구 -제I보 : 니들펀칭횟수에 따른 물성치 및 컵형 압축성형성-)

  • 오영준;김형철;김이곤
    • Composites Research
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    • v.12 no.5
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    • pp.31-39
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    • 1999
  • Glass-fiber reinforced polymeric composites provide the desitable properties of high stiffness and strength as well as specific weight. Hence, they have become some of the most important materials in several industries. These composites can be grouped into thermoplastic and thermoset composites, with thermoplastic composites having several advantages over thermoset composites in mechanical properties and processing. As a result, the study of the material behavior and forming techniques of such composites has attracted considerable attention in recent years. When the continuous fiber-reinforced polymeric composites are molded by flow molding, the molded parts leads to be nonhomogeneity and anisotropic because of the separation and orientation of fibers. As the characteristics of the products are greatly dependent on the separation, it is very important to clarify the separation in relarion to molding conditions, fiber mat structures and mold geometry. In this study, the effects of the mold geometry and the fiber mat structure on the compression moldability are studied using the cup-type molding.

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Mechanical Properties and Formability of TWB Boron Steel (TWB 보론강의 기계적 특성 및 성형성)

  • Nam, K.W.;Hwang, S.H.;Kim, D.Y.;Lee, M.Y.;Lee, S.M.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.10
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    • pp.1221-1226
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    • 2012
  • The hot-stamping technique is a forming method used for manufacturing high-strength parts, in which a part is cooled rapidly after press forming above the austenite transformation temperature. Boron steel, which contains a very small amount of boron, is one of the materials used for hot stamping. The purpose of this study is to investigate the mechanical properties of boron steel according to the heat-treatment conditions and the formability by using an Erichsen cupping test. Die quenching from various temperatures was conducted for different elapsed heat-treatment times. Laser-welded boron steel after quenching at 1173 K-0 s has a tensile strength of 1203 MPa. This is 79% of the tensile strength of the base metal (1522 MPa). The formability of boron steel was not significantly different from that at the mold temperature. However, it decreased with increasing forming speed. These properties provide practical information for the use of boron steels for hot stamping.

A Study on Rapid Mold Heating System using High-Frequency Induction Heating (고주파 유도가열을 사용한 급속 금형가열에 관한 연구)

  • Jeong, Hui-Tack;Yun, Jae-Ho;Park, Keun;Kwon, Oh-Kyung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.5
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    • pp.594-600
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    • 2007
  • Rapid mold heating has been recent issue to enable the injection molding of thin-walled parts or micro/nano structures. Induction heating is an efficient way to heat a conductive workpiece by means of high-frequency electric current caused by electromagnetic induction. Because the induction heating is a convenient and efficient way of indirect heating, it has various applications such as heat treatment, brazing, welding, melting, and mold heating. The present study covers an experimental investigation on the rapid heating using the induction heating and rapid cooling using a vortex tube in order to eliminate an excessive cycle time increase. Experiments are performed in the case of a steel cup mold core with various heating and cooling conditions. Temperature is measured during heating and cooling time, from which appropriate mold heating and cooling conditions can be obtained.

Analysis of Bending characteristics of Autoclave Forming CFRP Structural Members

  • Kim, Jung-Ho;Kim, Ji-Hoon
    • Journal of Korea Foundry Society
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    • v.28 no.4
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    • pp.175-178
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    • 2008
  • 우주선, 항공기, 수송차량 등은 기능은 집적 다양화 그리고 성능의 고도와 됨에 따라 에너지 효율성을 위해 구조부재의 경량화가 중요성은 증가되고 있다. 경량화 구조부재 재료 중에는 알루미늄 합금, 세라믹, 복합재료 등이 개발되어 우주선, 항공기, 수송차량 구조부재에 적용하기 위한 많은 연구가 이루어지고 있다. 이들 중, 20세기 초 알루미늄합금이 초 경량화 구조부재로서 많이 이용되었다. 본 논문에서는 경량화 재료 중 이방성을 가지는 복합재료를 구조부재에 적용하였다. 그러나 구조부재에 적용되기 위한 이방성 복합 재료는 강한 충격 이후 취성의 특징 때문에 하중과 흡수에너지가 급속히 감소하는 단점을 가지고 있다. 그래서 이방성 복합재료의 각 층간을 완전히 접합하여 성질이 매우 우수한 부재를 제작할 수 있는 Autoclave 성형법으로 제작하였다. 이방성 복합재료 중 CFRP를 설계 메커니즘 변수에 따라 Autoclave 성형을 하고 하중과 흡수에너지가 높음 평가하기 위해 굽힘실험을 하였다.