• Journal of the Korea Academia-Industrial cooperation Society
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• v.11 no.2
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• pp.455-460
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• 2010

The high-efficiency induction motor reduces the generation loss of conventional induction motors and saves energy with less electricity consumed, enabling the return of initial facilities investments on a shorter-term basis due to its low operation cost and allowing the extension of the life of the motor. Poscore has entered the phase of development of high-efficiency induction motor based on its experiences to date in cooperation with electricity researchers. This paper examines the development of the small motor die for the high-efficiency induction motor.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.3
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• pp.7-12
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• 2012

Ceramic core processing technology using 5-axis high-speed cutting machine is applied to make the glass molds for aspherical ophthalmic lenses. In the technology, optimum processing conditions for aspherical ceramic molds are based on minimal experimental data of surface roughness. Such surface roughness is influenced by fabricating tools, cutting speed, feed rate, and depth of cut, respectively. In this paper, we present that surface roughness and shape accuracy of aspheric ceramic mold obtained by optimum processing conditions are Pa $0.6184{\mu}m$ and Pt $5.0301{\mu}m$, respectively, and propose that these values are sufficiently possible to apply to making the glass molds for aspherical ophthalmic lenses.

• Journal of Industrial Convergence
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• v.17 no.4
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• pp.9-14
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• 2019

This paper presents several problems that can occur in the development of the ultra-compact LED package of less than 1.0mm and introduces the solution to them. In the existing mold structure, since the upper and lower core parts are integrated, various errors have occurred due to the roughness of EDM in the small model, which is a limiting factor in further reducing the mold size. As a countermeasure, the prefabricated model was presented in an earlier study to overcome the obstacles to the development of a ultra-compact LED package. In this paper, several problems have been found during the fabrication of prototypes as a starting work to produce the results for the presented model. The types are suggested and the solutions are discussed. And by changing the existing 2-row structure to 3-row structure in the same size lead frame, the aspect of efficient production is considered. The experimental procedure verifies the proposed solution and conducts a test to produce a prototype to confirm that a good product can be produced.

• Proceedings of the KSME Conference
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• 2001.06c
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• pp.88-93
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• 2001

As the development of High Speed Machining, It is applied in many fields of manufacturing. Among them is to manufacture die and mold. But it still remains as a hard-to-work to apply it in machining pre-hardened materials such as hardened QRO90. It also difficult to machine new materials because there is no machining date of them. Therefore, in this study, we are trying to improve the machinability of new material, QRO90 by applying various cutting conditions, and selecting the best condition which not only reduce the machining time but improve the quality of die and mold made of QRO90 material.

• Journal of the Korean Society for Precision Engineering
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• v.26 no.5
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• pp.64-71
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• 2009

Cylindrical lens core for optical transceiver was designed and machined. With the lens design data, WC asymmetric core surface data were generated for non-revolutional ultra-precision grinding. Grinding process for optimum machining conditions of target surface was studied in terms of surface roughness and form profile. We used experimental results to optimize turbine speed, feed-rate and depth of cut with durable grinding wheel wear. Ground WC cores were measured contact type profilers and verified.

• Transactions of Materials Processing
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• v.16 no.7
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• pp.549-554
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• 2007

The objective of this paper is to investigate into the fabrication technology of cores for the injection mould with three-dimensional conformal cooling channels to reduce the cooling time. The location of the conformal cooling channels has been determined through the injection molding analysis. The mould has been manufactured from a hybrid rapid tooling technology, which is combined a direct metal rapid tooling with a machining process. Several injection molding experiments have been performed to examine the productivity and the validity of the designed mould. From the results of the experiments, it has been shown that the proposed mould can mold a final product within a cooling time of 3 seconds and a cycle time of 21 seconds, respectively.

• Proceedings of the KIEE Conference
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• 2006.10d
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• pp.40-42
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• 2006

연자성 복합재료는 기존의 철판 대비 기계적, 자기적 특성 떨어지는 것이 사실 이였다. 본 연구에서는 이러한 문제점 개선을 위해서 저점도 윤활제 적용을 통한 빼기 압력 저감 방안을 도출하였다. 연자성체의 고강도화, 우수한 자기적 특성을 얻기 위해서 높은 압력의 성형이 필수적인데 높은 압력으로 성형시 빼기 압력이 높아져서 금형이 파손되는 등 문제점으로 인해 우수한 특성을 얻을 수 없었다. 본 연구에서는 이러한 문제점을 해결하기 위해서 저 점도액체 윤활제, 고점도 액체 윤활제, 고체 윤활제 3가지의 윤활제 특성을 검토 하였다. 또한 저점도 액체 윤활제 적용을 통해서 기존 대비 강도 10%, 철손 10%, 빼기 압력 30%를 저감 하였다.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.15 no.6
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• pp.50-57
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• 2016

Refrigerator glass shelves are manufactured by Insert Injection Molding. The current process of injection of glass into the mold induces movement of the core, on urethane springs. Defects in the product can result from too low a force being transmitted from the springs. To solve this problem, the force on the moving core and the injection molding pressure were subjected to numerical analysis. Based on this, the number of urethane springs as well as their hardness was changed to improve the situation. The number of springs was changed from 6 to 4. The diameter of the springs was increased from ${\emptyset}75$ to ${\emptyset}100$, and the hardness was increased from 70 (shore A) to 90 (shore A). These improvements caused the force on the molding core to increase by approximately 65,442 N. The proportion of defects decreased by 66%.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.1601-1604
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• 2003

This paper describes a split operation for generation of core and cavity plates of an injection mold for a pseudo-solid model of a plastic part. Here, a pseudo-solid model means a sheet model that looks like a solid model. but whose boundary is not closed. When a solid model created in a different CAD system is imported through standard data exchange format, a pseudo-solid model is created in most cases as tolerance or some other problems make sewing operation failed. As most existing mold design system based on solid modeling kernels require a complete part solid model, mold designers have to do time-consuming healing operations to convert a pseudo-solid to solid. The essential capability of mold design system is the split operation for generation of core and cavity plates. Thus. we developed a split operation for pseudo-solid part model to eliminate or reduce healing preprocessing for mold design.

• Transactions of Materials Processing
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• v.26 no.4
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• pp.240-245
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• 2017

Mixed-model production technology is a method of producing multiple products with one production process and production line in order to reduce wasted manpower and adjust to market trends. In other words, mixed-model production is a flexible production system that changes production volume by model according to market demand. This study has developed a progressive laminated stamping die technology to enable flexible production of a motor core consisting of attaching and detaching the Cam on the back of the punch so that two kinds of stator and two kinds of rotor could be produced in one progressive die.