• Title/Summary/Keyword: 균열발생응력

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Effects of Expanding Methods on Residual Stress of Expansion Transition Area in Steam Generator Tube of Nuclear Power Plants (원전 증기발생기 전열관 확관법이 확관부위 잔류응력에 미치는 영향)

  • Kim, Young Kyu;Song, Myung Ho
    • Journal of Energy Engineering
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    • v.21 no.4
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    • pp.362-372
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    • 2012
  • The steam generator tubes of nuclear power plants are pressure boundaries, and if tubes are leaked, the coolant with the radioactive materials was flowed out from the primary system to the secondary system and polluted the plant and the air. Recently most crack defects of tubes are stress corrosion cracks and these defects are located in expansion transition area, sludge pile-up region, and U-bend area. The most effective one of crack initiation factors in expansion transition area and U-bend area is the residual stress. According to the experiences of Korea standard nuclear plants(Optimized Power Reactor-1000), they had the stress corrosion cracks at the tube expansion transition area in early operating stage and especially lots of circumferential cracks were occurred. Therefore in this study, the distributions and conditions of residual stresses by tube expansion methods were compared and the dominant reason of a specific direction was examined.

Fracture Behavior of Advanced Composite Material (첨단복합소재의 파괴거동)

  • 김윤해;김영식
    • Journal of Advanced Marine Engineering and Technology
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    • v.18 no.3
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    • pp.52-62
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    • 1994
  • 기계나 구조물 파괴의 대부분은 노치부를 기점으로 하여 발생하기 때문에 첨단복합재료를 노지부 재로서 안전하면서도 경제적으로 사용하기 위해서는 각종 조건하에 있어서 강도특성을 명확히 하는 것은 대단히 중요하다. 본 연구에서는 노치를 갖는 복합재료를 이용하여 각종조건하에서 강도특성평가실험을 행하였으 며, 얻어진 결과를 종합하면 다음과 같다. (1) 첨단복합재료 노치재는 試驗片의 幾可學的 形狀과는 관계없이 노치반경 p만에 의해 결정되는 최대탄성응력 $\sigma_{max}$일정의 條件下에서 破t짧된다. (2) 破斷時 최소단면에서의 공칭응력 $\sigma_{c}$와 응력집중계수 $K_{t}$와의 관계에 있어서,$\sigma_{c}$의 값이 $K_{t}$의 증대와 더불어 떨어지고 있는 부분과, $K_{t}$와 관계없이 거의 일정하게 되고 있는 부분으로 나누어지는 現象은 노치재의 回轉굽힘 또는 인장압축파열에서 보여지는 현상과 外觀上 對應하고 있다. 즉, 정적파괴와 피로파괴는 파괴의 양상이 비슷하다 (3) PEN수지단체의 경우, 피로균열발생은 점발생적 피로균열이 최대탄성응력에 의해 지배되며, 노치에 만감하며,균열전파수명은전수명에 비해 상당히 짧다. (4) 단탄소섬유강화복합재료의 경우, 피로균열은 섬유端에 응력이 집중하기 때문에 일반적으로 섬유端에서 아주 빠른 시기에 발생하지만, 섬유가 피로균열진전에 대해 방해물로 작용하기때문에 아주 천천히 전파한다. (5) 短탄소鐵維는 피로균열발생에 대해서는 負의 강화작용 전수명의 극히 초기단계에 피로균열 발생을, 피로균열전파에 대해서는 正의 강화작용을 한다. (6) 단탄소섬유를 PEN에 강화함으로 인해 정적강도 보다 피로강도에 더 큰 강화효과를 초래했으며, 선형노치역학의 개녀은 첨단 복합재료의 강도평가에 대단히 유효했다.

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Fracture Mechanics Analysis of a Interface Crack in the Weld of Dissimilar Steels using the J-integral (J-적분을 이용한 이종강재 용접접합부 계면균열의 파괴역학적 해석)

  • Lee Chin-Hyung;Chang Kyong-Ho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.17 no.4
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    • pp.423-431
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    • 2004
  • For the fracture mechanics analysis of cracks in welds of dissimilar steels, residual stress analysis and fracture analysis must be performed simultaneously. The standard definition of the J -integral leads to a path dependent value in the presence of a residual stress field. And unlike cracks in homogeneous materials, a bimaterial interface crack always induces both opening and shearing modes of stress in the vicinity of the crack tip. Therefore, it is necessary to develope a path independent J-integral definition for a crack in a residual stress field generated by welding of dissimilar steels. This paper addresses the modification of the Rice-J-integral to produce a path independent J -integral when residual stresses due to welding of dissimilar steels and external forces are present. The residual stress problem is treated as an initial strain problem and the J-integral proposed for this class of problems is used. And a program which can evaluate the J -integral for a crack in a weld of dissimialr steels is developed using proposed J integral definition.

Effect of Specimen Geometry on Bending and Tensile Strength of Material Used in Dissimilar Joints (이종 접합재의 굽힘 및 인장강도에 미치는 시험편 형상의 효과)

  • Hur, Jang-Wook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.3
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    • pp.341-346
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    • 2010
  • The effect of specimen geometry on the bending and tensile strengths of dissimilar joints ($\beta-Si_3N_4/S45C$) with copper interlayers was evaluated. The average bending strength of specimens with circular cross sections was higher than that of specimens with rectangular cross sections. The crack initiation stress ($\sigma_i$) was successfully determined by the acoustic emission (AE) method and was approximately 60~80% of the bending strength. The residual stresses near the interfaces on the ceramic side were measured by X-ray diffraction before conducting the bending test. The bending strength and the crack initiation stress decreased with an increase in the residual stresses. The effect of the bending strain component was evaluated by the tensile testing; the tensile strength decreased with an increase in the bending strain component and was approximately 80% of the bending strength.

Behavior of Stress and Deformation Generated by Repair Welding under Loading (공용중 보수용접에 의한 용접부의 응력 및 변형의 거동 - 인장력 작용중 균열보수용접에 의해 생기는 응력 및 변형의 거동 -)

  • Chang, Kyong-Ho;Lee, Sang-Hyong;Jeon, Jun-Tai
    • Journal of Korean Society of Steel Construction
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    • v.12 no.3 s.46
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    • pp.269-279
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    • 2000
  • It is much expected that steel bridges, which have been damaged by increase of vehicle load and corrosion, need repair or strengthening. In this paper, the stress generated by repair welding under loading are analyzed by three dimensional elasto-plastic analyses. The longer and deeper repair weld line bocemes, the larger the magnitude of transient stress becomes. The magnitude of transient stress generated by repair welding under loading $({\sigma}_y/3,\;{\sigma}_a)$ is similar to summation of stresses generated by repair welding and loading. The longer repair weld line ratio(1/b) becomes, the larger the magnitude of transient stress generated by repair welding under loading bocomes. And, the longer repair weld line ratio(1/b) becomes, the larger the magnitude of in-plane displacement generated by repair welding under loading$({\sigma}_y/3,\;{\sigma}_a)$.

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Investigation of Fracture Propagation in Cement by Hydraulic Fracturing Under the Tri-axial Stress Condition (시멘트 시료에 대한 삼축압축 환경에서의 수압파쇄시험 연구)

  • Riu, Hee-Sung;Jang, Hyun-Sic;Jang, Bo-An
    • The Journal of Engineering Geology
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    • v.27 no.3
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    • pp.233-244
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    • 2017
  • We conducted hydraulic fracturing experiments on cement samples to investigate the dependency of fracture propagation on the viscosity of injection fluid and the in situ stress state. Ten cubic samples (20 cm side length) were produced using cement that was cured in water for more than one month. Samples were placed in a tri-axial compression apparatus with three independent principal stresses. An injection hole was drilled and the sample was hydraulically fractured under a constant injection rate. We measured injection pressures and acoustic emissions (AE) during the experiments, and investigated the fracture patterns produced by hydraulic fracturing. Breakdown pressures increased exponentially with increasing viscosity of the injection fluid. Fracture patterns were dependent on differential stress (i.e., the difference between the major and minor principal stresses). At low differential stress, multiple fractures oriented sub-parallel to the major principal stress axis propagated from the injection hole, and in some samples the fracture orientation changed during propagation. However, at high differential stress, a single fracture propagated parallel to the major principal stress axis. AE results show similar patterns. At low differential stress, AE source locations were more widespread than at high differential stress, consistent with the fracture pattern results. Our study suggests that hydraulic fracturing during shale gas extraction should be performed parallel to the orientation of minimum differential stress.

The Effect of Fretting Wear on Fatigue Crack Initiation Site of Press-fitted Shaft (압입축에 발생하는 프레팅 마모가 피로균열 발생 위치에 미치는 영향)

  • Lee, Dong-Hyong;Kwon, Seok-Jin;Choi, Jae-Boong;Kim, Young-Jin
    • Journal of the Korean Society for Railway
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    • v.10 no.5
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    • pp.546-553
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    • 2007
  • The objective of the present paper is to evaluate the effect of the evolution of contact surface profile by fretting wear on the contact stress distribution and fatigue crack initiation site of press-fitted shaft by means of an analytical method based on experimental data. A finite element analysis was performed to analyze the stress states of press-fitted shaft, considering the worn contact surface profiles of shaft. The evolutions of contact stress as wearing of contact surface were analyzed by finite element analysis and fatigue crack nucleation sites were evaluated by fretting fatigue damage parameter (FFDP) md multiaxial fatigue criteria. It is found that the stress concentration of a contact edge in press-fitted sha손 decreases rapidly at the initial stage of total fatigue life, and its location shifts from the contact edge to the inside due to fretting wear as increasing of fatigue cycles. Thus the transition of crack nucleation position in press-fitted shaft is mainly caused by stress change of a contact edge due to the evolution of contact surface profile by fretting wear. Therefore, it is suggested that the nucleation of multiple cracks on fretted surface of press fits is strongly related to the evolution of surface profile at the initial stage of total fatigue life.

An Experimental Study on the Determination of Damage Thresholds in Rock at Different Stress Levels (응력수준에 따른 암석의 손상기준 결정에 관한 실험적 연구)

  • Chang Soo-Ho;Lee Chung-In
    • Explosives and Blasting
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    • v.23 no.4
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    • pp.31-44
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    • 2005
  • In highly stressed conditions, the excavation damage zone induced by stress redistribution and disturbance must be evaluated after tunnel excavation. Therefore, the investigation of stress-induced deformation and fracture in rock is indispensable. In this study, fracture and damage mechanisms of rock induced by the accumulation of microcracks were investigated by the moving point regression technique as well as acoustic emission measured during uniaxial compression tests. Especially, the modified procedures to determine damage thresholds more systematically were newly proposed, and successfully applied to rock. From experiments, crack initiation and track damage stress levels were estimated to be $33{\~}36\%$ and $84{\~}89\%$ of uniaxial compressive strength respectively, for both of Hwangdeung granite and Yeosan marble. However, the normalized crack closure stress level for Yeosan marble was much higher than for Hwangdeung granite. In addition, the largest proportion of total axial strain in Hwangdeung granite was attributable to elastic deformation and initial microcracking. However, the greatest part of axial deformation in Yeosan marble arose from initial crack closure and unstable cracking. Finally, it was seen that unstable cracking after the crack damage stress level played a key part in the lateral deformation in rocks under uniaxial compression.

3-D Analysis of Stress Distribution Around Micro Hole by F.E.M. (유한 요소법에 의한 미소 원공 주위의 응력 분포에 대한 3차원 해석)

  • 송삼홍;김진봉
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.5
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    • pp.1462-1471
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    • 1991
  • 본 연구에서는 미소 결함주위에서 발생, 전파하는 균열들에 미치는 초기 결함 깊이와 상호 간섭 영향을 검토하기 위하여 기존 재료가 갖고 있는 결함이나 비금속 개 재물로 대신할 수 있다고 생각되는 미소 원공의 크기를 변화시킨 모델에 대해 유한 요 소법을 이용하여 3차원적으로 응력을 해석하였다. 실제 사용하고 있는 부재에 결함 들이 존재할 경우 응력장의 간섭으로 피로 균열 진전이 가속화됨으로 미소 원공 주위 의 응력 분포 및 미소 원공사이의 응력장의 간섭과 미소 원공에서 발생, 전파하는 표 면 균열의 응력 확대 계수에 미치는 영향에 대하여 비교검토 하였다.

An Experimental Study on Crack Propagation in KURT Granite using Acoustic Emission (음향방출기법을 이용한 KURT 화강암의 균열 발생 특성에 관한 실험적 연구)

  • Lee, Kyung-Soo;Kim, Jin-Seop;Choi, Jong-Won;Lee, Chang-Soo
    • The Journal of Engineering Geology
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    • v.21 no.4
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    • pp.295-304
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    • 2011
  • The first step in improving our understanding of uncertainties suclt as rock mass strength parameters and deformation modulus in rock masses around high-level radioactive waste disposal repositories, for improved safety, is to study the process of crack development in intact rock. Therefore, in this study, the fracture process and crack development were examined in samples of KURT granite taken from the KAERI Underground Research Tunnel (KURT), based on acoustic emission (AE) and moment tensor analysis. The results show that crack initiation, coalescence, and unstable crack occurred at rock uniaxial compressive strengths of 0.45, 0.73, and 0.84, respectively. In addition, moment tensor analysis indicated that during the early stage of loading, tensile cracks were predominant. With increasing applied stress, the number of shear cracks gradually increased. When the applied stress exceeded the stress level required for crack damage, unstable shear cracks which directly result in failure of the rock were generated along the failure plane.