• Title/Summary/Keyword: 균열발생수명

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Evaluation of a Back Face Strain Compliance of CT specimen (CT시험편의 Back Face Strain Compliance 평가)

  • Kim, Won Beom
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.12
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    • pp.686-691
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    • 2016
  • In welded steel structures, there are many stress concentration sites such as weld beads, and welding defects are likely to occur at the welded parts. When a repeated fatigue load acts on a stress concentration site, fatigue crack occurs and propagates, leading to fatigue fracture. Therefore, it is necessary to understand fatigue life, crack initiation life, and crack propagation life in order to prevent fatigue failure. In this study, a compliance method was derived for use in the study of fatigue crack propagation characteristics. This compliance can be used for automated measurement of fatigue cracks. The compliance was calculated using an in-house FEM program for a CT specimen. The results of this calculation are presented in relation to a/W and compared with calculation results using the J integral and a program from a previous study. In addition, the strain distribution in the upward and downward directions was calculated from the center of the back face of the CT specimen. In this distribution, the strain tended to decrease from the center to the top and bottom. The compliance method was achieved from these calculations and can be used for automatic execution of crack propagation tests.

Optimum Designs of Fatigue Life Tests for Inverse Gaussian Distribution (역정규분포에 대한 피로수명시험의 최적설계)

  • 최규명;이낙영
    • The Korean Journal of Applied Statistics
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    • v.12 no.2
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    • pp.621-631
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    • 1999
  • 재료의 피로 파괴과정은 균열의 발생과 전파 및 성장의 과정을 거쳐 마침내 결정적 균열의 크기가 일정한도를 넘어서면 재료의 파괴가 일어난다. 이 때까지의 시간, 즉 피로 수명이 역정규분포를 따를 때 재료의 수명과 스트레스 수준과 관계를 나타 내는 S-N곡선에 대한 대수선형모형(log-linear model)을 제시하고, 이 모형하에서 피로수명시험에 대한 통계적 최적시험설계방법을 찾는다. 통계적 최적여부에 대한 판단기준으로 설계 스트레스 수준하의 특정 시점에서의 신뢰도에 대한 최우추정량의 점근분산을 최소화하는 방법을 사용하였다.

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A Study on the Thermo-Mechanical Fatigue Loading for Time Reduction in Fabricating an Artificial Cracked Specimen (열-기계적 피로하중을 받는 균열시편 제작시간 단축에 관한 연구)

  • Lee, Gyu-Beom;Choi, Joo-Ho;An, Dae-Hwan;Lee, Bo-Young
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.21 no.1
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    • pp.35-42
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    • 2008
  • In the nuclear power plant, early detection of fatigue crack by non-destructive test (NDT) equipment due to the thermal cyclic load is very important in terms of strict safety regulation. To this end, many efforts are exerted to the fabrication of artificial cracked specimen for practicing engineers in the NDT company. The crack of this kind, however, cannot be made by conventional machining, but should be made under thermal cyclic load that is close to the in-situ condition, which takes tremendous time due to the repetition. In this study, thermal loading condition is investigated to minimize the time for fabricating the cracked specimen using simulation technique which predicts the crack initiation and propagation behavior. Simulation and experiment are conducted under an initial assumed condition for validation purpose. A number of simulations are conducted next under a variety of heating and cooling conditions, from which the best solution to achieve minimum time for crack with wanted size is found. In the simulation, general purpose software ANSYS is used for the stress analysis, MATLAB is used to compute crack initiation life, and ZENCRACK, which is special purpose software for crack growth prediction, is used to compute crack propagation life. As a result of the study, the time for the crack to reach the size of 1mm is predicted from the 418 hours at the initial condition to the 319 hours at the optimum condition, which is about 24% reduction.

A Fracture Mechanics Analysis on Fatigue Life Estimation of DEN Plate (DEN판재의 피로수명 평가에 관한 파괴역학적 연구)

  • Lim Chang-Hyeon
    • Journal of the Korean Society of Safety
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    • v.15 no.4
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    • pp.163-169
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    • 2000
  • This paper mainly deals with fatigue lift estimation and prediction in notched structures. The fatigue crack initiation life and the fatigue crack growth behavior in the DEN specimens were predicted using S.I.F. K solution derived in this study and the Paris' crack growth equation. Predicted results showed good agreement with experimental crack growth behaviors under constant-load-amplitude.

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Study on Fatigue Life of Continuously Reinforced Concrete Pavement with Design Parameter (설계변수별 연속철근 콘크리트 포장의 피로수명 연구)

  • Park, Jong-Sup;Kang, Young-Jong
    • Journal of the Korean Society of Hazard Mitigation
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    • v.7 no.5
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    • pp.1-10
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    • 2007
  • A laboratory investigation is conducted to characterize and quantify fatigue lives of continuously reinforced concrete pavements (CRCP) with initial design parameters. Eight specimens scaled were made based on results of finite-element analyses and stress-strain curve comparisons. Static tests were firstly performed to obtain magnitudes of static failure loads and to predict crack patterns before fatigue tests. The fatigue lives measured in the study were compared based on each initial design parameter. The comparison indicates that the fatigue lives of CRCP specimens with initial cracks increases with increasing the initial crack spacing, and CRCP specimens with reinforcements at top of the concrete slab have more fatigue lives than those with reinforcements at midheight of the concrete slab. In addition, the fatigue lives were significantly affected by soil conditions under the CRCP specimens. The results obtained in the study can be used for maintenance and retrofit of the continuously reinforced concrete pavements.

Assessment on the Crack Growth of High Temperature Header at Boiler (보일러 고온부 헤더의 균열수명 평가)

  • 김건영;송기욱
    • Journal of Welding and Joining
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    • v.13 no.2
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    • pp.25-31
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    • 1995
  • 발전 Plant는 고온.고압하에서 장기간 사용되며 파손발생시는 대형 사고로 확대되므로 경년에 따 른 운용기술의 확보가 현안 과제이다. 즉, 현재의 설비를 그대로 사용할 것인가 \ulcorner 또는 교체하여 야 할 것인가\ulcorner 그대로 사용한다면 취약부위는 어디이며 언제 보수하여야 하는가 \ulcorner 또 교체한다 면 그 시기는 언제인가 \ulcorner 에 대한 기술적 예측이 필요하다 수명예측기술은 이러한 의문에 대한 해답을 주는 Plant 설비 운용기술중 가장 최신 기술분야의 하나이다. 본고에서는 보일러 부분중 가장 사용조건이 가혹하고 교체하는데 많은 비용과 시간이 소용되는 최종과열기를 대상으로 균열 전파에 의한 수명예측에 관하여 기술코자 한다.

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Fracture Behavior of Advanced Composite Material (첨단복합소재의 파괴거동)

  • 김윤해;김영식
    • Journal of Advanced Marine Engineering and Technology
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    • v.18 no.3
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    • pp.52-62
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    • 1994
  • 기계나 구조물 파괴의 대부분은 노치부를 기점으로 하여 발생하기 때문에 첨단복합재료를 노지부 재로서 안전하면서도 경제적으로 사용하기 위해서는 각종 조건하에 있어서 강도특성을 명확히 하는 것은 대단히 중요하다. 본 연구에서는 노치를 갖는 복합재료를 이용하여 각종조건하에서 강도특성평가실험을 행하였으 며, 얻어진 결과를 종합하면 다음과 같다. (1) 첨단복합재료 노치재는 試驗片의 幾可學的 形狀과는 관계없이 노치반경 p만에 의해 결정되는 최대탄성응력 $\sigma_{max}$일정의 條件下에서 破t짧된다. (2) 破斷時 최소단면에서의 공칭응력 $\sigma_{c}$와 응력집중계수 $K_{t}$와의 관계에 있어서,$\sigma_{c}$의 값이 $K_{t}$의 증대와 더불어 떨어지고 있는 부분과, $K_{t}$와 관계없이 거의 일정하게 되고 있는 부분으로 나누어지는 現象은 노치재의 回轉굽힘 또는 인장압축파열에서 보여지는 현상과 外觀上 對應하고 있다. 즉, 정적파괴와 피로파괴는 파괴의 양상이 비슷하다 (3) PEN수지단체의 경우, 피로균열발생은 점발생적 피로균열이 최대탄성응력에 의해 지배되며, 노치에 만감하며,균열전파수명은전수명에 비해 상당히 짧다. (4) 단탄소섬유강화복합재료의 경우, 피로균열은 섬유端에 응력이 집중하기 때문에 일반적으로 섬유端에서 아주 빠른 시기에 발생하지만, 섬유가 피로균열진전에 대해 방해물로 작용하기때문에 아주 천천히 전파한다. (5) 短탄소鐵維는 피로균열발생에 대해서는 負의 강화작용 전수명의 극히 초기단계에 피로균열 발생을, 피로균열전파에 대해서는 正의 강화작용을 한다. (6) 단탄소섬유를 PEN에 강화함으로 인해 정적강도 보다 피로강도에 더 큰 강화효과를 초래했으며, 선형노치역학의 개녀은 첨단 복합재료의 강도평가에 대단히 유효했다.

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The Effect of Surface Treatment Systems on Chloride Penetration in Cracked Concrete (표면도장공법에 의한 균열부 콘크리트의 염소이온 침투제어 특성)

  • Chae, Gyu-Bong;Yoon, In-Seok;Lee, Chang-Soo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.525-528
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    • 2008
  • For well-constructed concrete, its service life is a long term and it has an enough durability performance. However, for cracked concrete, it is clear that cracks should be preferential channel for the penetration of aggressive substance such as chloride ions according to author's previous researches. In order to enhance the lifetime of cracked concrete, critical issues in the performance of the concrete is the risk of chloride-induced corrosion. Even though crack width can be reduced due to the high reinforcement ratio, the question is to which extend these cracks may jeopardize the durability of cracked concrete. If the size of crack is small, surface treatment system can be considered as one of the best options to extend the service life of concrete structures exposed to marine environment simply in terms of cost effectiveness versus durability performance. Thus, it should be decided to undertake an experimental study on the effect of different types of surface treatment system, which are expected to seal the concrete and the cracks to chloride-induced corrosion in particular. In this study, it is examined the effect of surfaced treated systems on chloride penetration through microcracks. Single surface treatments of penetrant or coating and double application were considered as an experimental variation. RCM (Rapid Chloride Migration) testing is accomplished to visualize chloride penetration via cracks.

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A Fracture Mechanic Study on Life Prediction of Surface Cracks at Elevated Temperature (고온화 표면균열의 수명예측에 관한 파괴역학적 연구)

  • Chang-Min,Suh;Young-Ho,Kim;Bung-Ho,Son;Sang-Yeub,Oh
    • Bulletin of the Society of Naval Architects of Korea
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    • v.27 no.3
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    • pp.100-106
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    • 1990
  • Microcracking of type 304 stainless steel at $593^{\circ}C(1,100^{\circ}F)$ has been studied, in particular, initiation, growth, and coalescence of fatigue and creep microcracks on smooth specimens and small notch specimens via surface replicas and photomicrographs. Quantitative information, such as, initiation period, growth, and coalescence behavior, statistical distributions of crack length, density of cracks, distribution patterns and crack growth properties, were obtained. From this study, the fracture process, fatigue life, and creep life prediction characterized by the growth of surface microcracks have been analysed by a new approach unifying the conventional approaches based on the final fracture of materials with the fracture mechanics approach. Knowledge of these parameters is critical for the application of fracture mechanics to fatigue and creep life assessment, and the damage evaluation of structures at elevated temperature.

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A Multiple Crack Propagation Analysis considering Initial Flaw and Stress Order in Riveted Specimens (리벳 시편의 초기결함과 응력배열을 고려한 다중균열진전해석)

  • Kim, Jung-Hoon;Zi, Goang-Seup;Kim, Min-Sung;Kong, Jung-Sik
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2010.04a
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    • pp.326-329
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    • 2010
  • 항공기는 전체 수명동안 무수한 반복하중에 노출되기 때문에, 동체에 피로로 인한 다중균열이 불가피하게 발생하게 된다. 이 다중균열은 기체의 강성을 저하시킬 뿐 만 아니라, 종국적으로는 해당 기체구조의 파단을 야기할 수 있다. 초기 결함과 운용 중에 작용되는 응력 스펙트럼은 구조물의 피로수명에 영향을 끼치며 고려해야 한다. 본 논문에서는 초기결함 특성을 파악하기 위한 등가초기결함크기 분포를 산출하고 리벳 시편의 다중균열모델에 대해서 초기결함과 응력배열을 고려한 해석을 수행하였다.

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