• Title/Summary/Keyword: 굴착장비

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Application of TBM for Mining and Energy Resources Development (광물과 에너지자원 개발을 위한 TBM 활용사례)

  • Ko, Tae Young;Choi, Sung-Oong
    • Tunnel and Underground Space
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    • v.31 no.6
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    • pp.460-468
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    • 2021
  • A TBM is an equipment that excavates a tunnel with a full face by rotating a circular cutter head and its advantages are fast excavation rate and safe construction. A TBM, which is primarily used for tunnel excavation on civil construction sites, is easily adaptable to information and communication technology. Research related to unmanned and automated technology is being actively pursued. TBM applications for mining and energy resource development in other countries were investigated in this study. The difference of TBM applications between the mining and energy resource development and civil construction sites was examined. Technical factors such as geological conditions, depth, site access, TBM launching, alignment and inclination, TBM size, and others that should be considered when choosing a TBM were investigated. Finally, the advantages and disadvantages of TBM application in mines and the technical requirements for TBM for successful mine application are summarized.

A Study on Evaluation of Rock Brittleness Index using Punch Penetration Test (압입시험을 이용한 암석의 취성도 평가에 관한 연구)

  • Hoyoung Jeong
    • Tunnel and Underground Space
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    • v.33 no.1
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    • pp.29-41
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    • 2023
  • The brittleness of rocks plays an important role in determining the fragmentation and failure behavior of rock. However, there is still no standard method to evaluate the brittleness of rock, and previous studies have suggested the several definitions for estimation of brittleness of rock. Even in the process of mechanical rock excavation and drilling, the brittleness of rock is considered as an important property for evaluating the excavation efficiency of mechanical excavators or boreability of rock. The previous studies have been carried out to investigate the correlation between different brittleness of rock and cutting efficiency and boreability of rock. This study introduced a method for calculating the brittleness of rock from punch penetration test, and analyzed the correlation between the brittleness of rock calculated by the uniaxial compressive and Brazilian tensile strengths and that from punch penetration test. From the results of correlation analysis, the relationship between various brittleness was confirmed, and it was found that PSI and BI3 showed a good correlation with the strength-based brittleness index. In addition, the results indicated that B3 and B4 are suitable to represent the brittleness of rock in the field of mechanical rock excavation.

Study on Structural Stability Analysis of Excavation Stage Considering Excavation Process and Supporting Materials in Room-and-Pillar Underground Space (격자형 지하공간에서 굴착 공정과 지보재를 고려한 굴착 단계별 구조 안정성 해석 연구)

  • Soon-Wook, Choi;Soo-Ho, Chang;Tae-Ho, Kang;Chulho, Lee
    • Journal of the Korean Geosynthetics Society
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    • v.21 no.4
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    • pp.21-29
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    • 2022
  • The room-and-pillar method or grid-type underground space is a method of forming a space by excavating the excavation part at regular intervals so that it is orthogonal and using natural rock mass as a structure. Such excavation may appear different in size from the excavation stage where the maximum displacement occurs depending on the excavation direction and sequence. In this study, considering the installation of support materials such as shotcrete and rock bolts for the optimal design of the excavation process, the safety and constructability of the design and construction of the grid-type underground space under specific ground conditions were analytically reviewed. The ground conditions were set using an numerical method, and the stress at pillar and displacement at center of room were considered for each excavation stage and construction type under a constant surcharge. The height of the space was 8m, which was set higher than the size of a general office, and was reviewed in consideration of equipment and plant facilities. In addition, the degree of displacement control according to the installation of support materials was reviewed in consideration of shotcrete and rock bolts.

Excavation Mechanism of Roadheader and Statistical Analysis of its Key Design Parameters Based on Database (로드헤더의 굴착 원리와 데이터베이스를 활용한 로드헤더 핵심 설계 항목의 통계분석)

  • Park, Young-Taek;Choi, Soon-Wook;Park, Jae-Hyun;Lee, Chul-Ho;Chang, Soo-Ho
    • Tunnel and Underground Space
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    • v.23 no.5
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    • pp.428-441
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    • 2013
  • Nowadays, a roadheader as a mechanical excavator is in high demand, especially for mines under various conditions and tunnels where TBMs are inapplicable. However, the records of roadheaders in Korea are seldom reported. Moreover, the number of countries with their intrinsic design and manufacturing technologies of roadheaders is very limited. Therefore, this study aimed to analyse the excavation principles of roadheader as well as its key design parameters for its optimized selection and design. In addition, the database with 143 world-widely collected roadheader design data was built, and a few statistical correlations were derived from it. A schematic procedure for roadheader design based on the database was also proposed.

Properties of Controlled Low-Strength Material Containing Bottom Ash (Bottom Ash를 혼합한 저강도 고유동 충전재의 특성)

  • 원종필;이용수
    • Journal of the Korea Concrete Institute
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    • v.13 no.3
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    • pp.294-300
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    • 2001
  • The effectiveness of bottom ash on the mechanical and physical properties of Controlled Low-Strength Material(CLSM) is investigated in this study, CLSM is defined by the ACI Committee 229 as a cementitious material that is in a flowable state at the time of placement and having a specified compressive strength of 83 kgf/$\textrm{cm}^2$ or less at the age of 28 days. This study was undertaken on the use of bottom ash as a fine aggregate in CLSM. Four different levels of bottom ash with fly ash contents, 25%, 50 %, 75%, 100%, are investigated. Laboratory test results conclude that inclusion of bottom ash increases the demand for mixing water in obtaining the required flow. However, the sand was reduced because it was adjusted to maintain a constant total volume. Miかe proportions were developed for producing CLSM at three 28-day strength levels: removal with tools (less than 7 kgf/$\textrm{cm}^2$), mechanical means (less than 20 kgf/$\textrm{cm}^2$), and power equipment (less than 83 kgf/cm\`). The physical and mechanical properties supports the concept that by-product bottom ash can be successfully used in CLSM.

Continuous Excavation Type TBM Parts Modification and Control Technology for Improving TBM Performance (TBM 굴진향상을 위한 연속굴착형 TBM 부품개조 및 제어기술 소개)

  • Young-Tae, Choi;Dong-Geon, Lee;Mun-Gyu, Kim;Joo-Young, Oh;Jung-Woo, Cho
    • Tunnel and Underground Space
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    • v.32 no.6
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    • pp.345-352
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    • 2022
  • The existing NATM (New Austrian Tunneling Method) has induced civil compliants due to blasting vibration and noise. Machanized excavation methods such as TBM (Tunnel Boring Machine) are being adopted in the planning and construction of tunneling projects. Shield TBM method is composed of repetition processes of TBM excavation and segment installation, the machine has to be stopped during the later process. Consecutive excavation technology using helical segment is under developing to minimize the stoppage time. The modification of thrust jacks and module are planned to ensure the advance force acting on the inclined surface of helical segment. Also, the integrated system design of hydraulic circuit will be remodeled. This means that the system deactivate the jacks on the installing segment while the others automatically act the thrusting forces on the existing segments. This report briefly introduces the mechanical research part of the current consecutive excavation technological development project of TBM.

Development of Static Rock Penetrometer for Locating Rock Stratum During Construction of Drilled Shafts (암반에 근입된 현장타설말뚝 시공시 선단부 강도확인을 위한 정적암반관입기 개발연구)

  • Nam, Moon-S.
    • Journal of the Korean Geotechnical Society
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    • v.26 no.9
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    • pp.71-74
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    • 2010
  • During construction of deep foundation in soft rock under varying soil properties, it is essential to locate the rock stratum, especially when drilling with slurry. When slurry is used for drilling, the bottom of the borehole cannot be seen, thereafter soil cuttings cannot be differentiated from soft rock cuttings. A new static rock penetrometer, known as Rock Penetrometer was developed during this study. It could be a simple mechanical device that is attached to the bottom of a Kelly bar which is used to attach drilling tools such as augers and core barrels while drilling. After its calibration in the laboratory, the performance of the static rock penetrometer was verified in the several field test sites.

Simulation of shield TBM tunneling in soft ground by laboratory model test (실내모형시험을 통한 연약지반의 쉴드 TBM 터널굴착 모사)

  • Han, Myeong-Sik;Kim, Young-Joon;Shin, Il-Jae;Lee, Yong-Joo;Shin, Yong-Suk;Kim, Sang-Hwan
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.15 no.5
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    • pp.483-496
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    • 2013
  • This paper presents the shield TBM technology in soft ground tunnelling. In order to perform this study, a scale model test was carried out using the developed small scaled shield TBM machine. The various instrumentations were conducted during the simulation of tunnelling. In addition, the ground behavior due to the shield TBM operation parameters was measured during the simulation. Based on the simulation results, the stability of the ground was evaluated and the fundamental shield TBM tunnelling technique in the soft ground was suggested. In conclusion, design's reliability through laboratory small scale model test about Shield-TBM section was obtained, and both the improvement plan for safety during construction and the construction plan for securing airport runway's safety during tunnel passing by Shield-TBM propulsion were suggested.

Earth pressures acting on vertical circular shafts considering arching effects in c-$\phi$ soils : II. Lab. Model Tests (c-$\phi$ 지반에서의 아칭현상을 고려한 원형수직터널 토압 : II. 실내 모형실험)

  • Kim, Do-Hoon;Cha, Min-Hyuck;Lee, Dea-Su;Kim, Kyung-Ryeol;Lee, In-Mo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.12 no.2
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    • pp.129-144
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    • 2010
  • The earth pressure acting on the vertical shaft is less than that acting on the retaining wall due to three dimensional arching effect. Thus, it might be essential to estimate the earth pressure actually acting on the shaft when designing the vertical shaft. In this paper, large-sized model tests were conducted as Part II of companion papers to verify the newly suggested earth pressure equation proposed by Kim et al. (2009: Part I of companion papers) that can be used when designing the vertical shaft in cohesionless soils as well as in c-$\phi$ soils and multi-layered soils. The newly developed model test apparatus was designed to be able to simulate staged shaft excavation. Model tests were performed by varying the radius of vertical shaft in dry soil. Moreover, tests on c-$\phi$ soils and on multi-layered soils were also performed; in order to induce apparent cohesion to the cohesionless soil, we add some water to the dry soil to make the soil partially-saturated before depositing by raining method. Experimental results showed a load transfer from excavated ground to non-excavated zone below dredging level due to arching effect when simulating staged excavation. It was also found that measured earth pressure was far smaller than estimated if excavation is done at once; the final earth pressure measured after performing staged excavation was larger and matched with that estimated from the newly proposed equation. Measured results in c-$\phi$ soils and in multi-layered soils showed reduction in earth pressures due to apparent cohesion effect and showed good matches with analytical results.

Infiltration behaviour of the slurry into tunnel face during slurry shield tunnelling in sandy soil (사질성 지반에서 이수식 쉴드 TBM 적용시 굴진면으로의 이수 침투특성에 대한 해석적 고찰)

  • Roh, Byoung-Kuk;Koh, Sung-Yil;Choo, Seok-Yeon
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.14 no.3
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    • pp.261-275
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    • 2012
  • This paper presents numerical analysis of the mud cake infiltration behaviour which is influenced tunnel face stability during excavation by slurry shield TBM. This analysis method can make useful data to select proper shield TBM type and to set up the construction plan. But effective analysis did not proposed until now. In this paper, we carried out numerical analysis using by $PFC^{2D}$ fluid coupling simulation which is suitable for sandy soil modelling. As a analysis result, we checked that the slurry infiltration behaviour varied with soil permeability and slurry characteristic(specific weight, viscosity etc). This analysis method is helpful safety excavation through anticipating the proper slurry viscosity at the design stage and verifying the slurry quality at initial excavation stage.