• Title/Summary/Keyword: 구멍가공

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A Study on the Micro Machining Technology of Mold and Die (미세 절삭에 의한 금형 가공기술 개발)

  • Lee E. S.;Je T. J.;Lee S. W.;Lee D. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.02a
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    • pp.231-238
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    • 2002
  • 미세 절삭에 의한 마이크로 형상가공 및 이를 이용한 미세금형 가공기술개발을 위하여 절삭 공구를 이용한 기계적 미세 가공법에 대한 고찰과 더불어 shaping, end-milling, drilling 등의 가공이 가능한 기계적 미세 가공시스템을 구성하고 이를 이용한 미세 치형 그루브와 미세 격벽 등 미세 형상 구조의 금형 개발을 위한 가공실험을 수행하였다. 본 실험에서는 먼저 shaping 방식으로 세 종류의 다이아몬드 바이트를 사용하여 알루미늄, PMMA, Nickel, 황동 등의 소재에 pitch $150{\mu}m$, 높이 $8{\mu}m$ 내외의 미세 치형의 금형 코어를 가공하였고, 다음으로 Z축에 air spindle을 설치하여 $\phi0.2mm$의 end-mill(WC)을 사용하여 황동 소재에 깊이 $200{\mu}m$, 폭 $200{\mu}m,\;100{\mu}m,\;50{\mu}m,\;30{\mu}m$의 두께 변화를 주어 미세 격벽에 대한 가공실험을 하였다. 미세 구멍가공실험으로는 drilling 전용장비를 구성하여 $\phi0.6\~0.15mm$의 drill공구로 SM45C와 세라믹$(Si_3N_4-BN)$ 소재에 스텝이송방식에 의한 미세 구멍 가공 실험을 실시하였다.

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응력상태의 변화에 따른 피로균열의 전파거동

  • 송삼홍;권윤기;김영훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.316-320
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    • 1992
  • 기계나 구조물등의 부재는 비금속 개재 물이나 가공과 같은 자연 결함과 함께 볼트구멍이나 기름구멍등의 인공 결함들을 가지고 있다. 이러한 인공 결함들은 초기 결함으로서 작용을 하여 반복되는 낮은 응력을 받을 경우 응력 집중원이 되고, 피로파괴의 원인이 된다. 이런 기계구조물에 대한 안전성 보장을 위하여, 금속재료의 제조 및 가공 공정상의 질적 개선과 함께 최적 설계가 강조되고 피로파괴 현상에 대한 많은 연구가 요구되고 있다.

The development and test of the electro-discharge machine for micro-drilling (미세구멍 가공용 방전 가공기의 개발 및 시험)

  • Baek, Hyeong-Chang;Kim, Byeong-Hee;Chang, In-Bae
    • Journal of Industrial Technology
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    • v.19
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    • pp.1-7
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    • 1999
  • This is the pre-study to pile up the basic technique for the electro-discharge machining in the field of micro-drilling. The machined chips are flowed out from the machining area by the flow arisen from the high speed rotation of the electrode. The cylindrical shape electrode, whose diameter is 0.5mm, is clamped by the three point clamping type clamper and the clamper is attached at the front shaft of the high speed rotating DC motor. The current for machining is controlled by pulse width modulation technique and the machining conditions such as frequency and duty ratio are changed to find out the effect of the variables for machined results.

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A Study on the Micro Hole Drilling of Silicon (실리콘 미세구멍가공기술에 관한 연구)

  • Huh, Chan;Lee, Chang-Gyu;Chae, Seung-Su;Park, Se-Jin;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.1
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    • pp.18-23
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    • 2005
  • This paper reports experimental results on microdrilling process for silicon parts used in semiconductor equipments. An experimental system was developed consisting of a high speed precision machine, microscope system, and project profile instrument. The experimental results indicate that the amount of chipping at the entrance and exit of micro hole decreases as the spindle speed increases up to 18,000 rpm. At higher spindle speed, however, the amount of chipping increases rapidly. The amount of chipping and infeed rate show proportional relationship up to 20 m/min of infeed rate. Beyond that infeed rate, however, sudden increase in the amount of chipping has occurred.

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A Study on the Laser Beam Characteristics during Al203 Ceramic Microhole Machining (Al203 세라믹 미세구멍 가공 시 레이저빔 특성에 관한 연구)

  • 백병만;이건상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1056-1059
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    • 2001
  • These days, as dynamic function and special properties to compare traditional material, $Al_20_3$ ceramic use all over the industry. But it is very difficult to process because of high hardness and brittleness. Therefore, in this paper, it was investigated that laser process parameter which can produce appropriate quality of $Al_20_3$ ceramic microhole machining.

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Minimization of Burr Formation in Drilling with Step Drill (구멍가공시 스텝드릴을 이용한 버형성 최소화를 위한 연구)

  • Ko, Sung-Lim;Kim, Jin-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.132-140
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    • 2000
  • In conventional drilling, burr geometry can be changed according to the variation of drill geometry like point angle, rake angle. Step drilling is proposed to minimize the burr formation in drilling operation. The burr formed in first cutting can be removed in second cutting by the edge in step. The burr formed in second cutting by the edge in step can be minimized according to the change of geometry like, step angle and depth. The mechanism in step drilling is analyzed. Some step drills are applied to drilling the input shaft which is used for vehicle steering. To measure the burr formed in drilling, laser and height gage are used.

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Geometric Characteristics of Hole on Workpiece in Operation (구멍이 있는 공작물의 가공시 형상특성)

  • 이종선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.43-48
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    • 2001
  • In this study, the characteristics of the surface around a hole on inlet and outlet of product which are manufactured by face mill or end mill cutting with a hole or a pocket in its surface, are investigated. Furthermore, experiment for optimization of process conditions to minimize the change of characteristics of milling cut surface after a hole cutting operation, is implemented. Applying the results in this study to surface manufacturing of mold products whose surface is uneven or metal products made by diecasting, reducing the number of sequence process to obtain fine surface is expected.

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Geometric Characteristics on Workpiece with Hole in Face Milling (구멍이 있는 공작물의 가공시 형상특성)

  • 이종선;원종진;안운상;홍석주;윤희중
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.5
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    • pp.1-6
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    • 2002
  • This study is to investigate the characteristics of the surface around a hole on inlet and outlet of product which are manufactured by face mill or end mill cutting with a hole or a pocket in its surface. Furthermore, experiments for optimization of process conditions to minimize the change of characteristics of milling cut surface after a hole cutting operation are implemented. This result is apply to manufacture of mold products and metal products by diecasting.