• Title/Summary/Keyword: 교반 탱크

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Suggestion of the Analysis Model and Verification on Rotating Flow in Stirred Tanks Using CFD (전산유체역학을 이용한 교반 탱크 내에서의 회전유동에 대한 해석 모델의 제안 및 검증)

  • Hwang, Seung Sik;Yong, Cho Hwan;Choi, Gyuhong;Shin, Dohghoon;Chung, Tae Yong
    • Journal of Energy Engineering
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    • v.22 no.1
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    • pp.28-37
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    • 2013
  • Stirred tank is widely used in various industries for mixing operations and chemical reactions for single- or multi-phase fluid systems. For designing agitator of high performance, quantity data of internal flow characteristics influenced by mixing performance are definitely confirmed but quantity analysis about the transient flow characteristics of complicate structure is recognized as difficult problem in the present. In this study, two models of commercial CFD code Fluent 6.3 used to propose suitable for the tank analysis. Agitation of Stirred tank is analyzed using a mixed model and the flow in the stirred tank is analyzed using a standard k-${\varepsilon}$ model. Multiple reference frame(MRF) and Sliding mesh(SM), the analysis techniques were used For compare a result of CFD with a visualization experiment result, to grasp internal flow and mixing characteristic in stirred tank and to present fundamental analysis method.

Analysis of Fluid Flows in a Stirred Tank Using Computational Fluid Dynamics (전산유체역학을 이용한 교반탱크 내 유체흐름 해석)

  • Kim, Mi Jin;Lee, Kyung Mi;Park, Kyun Young
    • Korean Chemical Engineering Research
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    • v.48 no.3
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    • pp.337-341
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    • 2010
  • The flow patterns in a stirred tank, 1m in diameter and 1 m in height, were studied using CFX, a commercial computational fluid dynamics program, with the impeller rotation speed, the impeller blade angle and the tank-bottom shape varied and the baffles included or excluded. A vortex was observed in the center of the tank in the absence of the baffles, and the intensity of the vortex increased with increasing the rotation speed. The vortex was considerably reduced in the presence of the baffles. An increase in the blade angle increased the vertical flow and decreased the vortex intensity. The flow in the corners of the tank bottom turned smoother as the tank bottom was varied in shape from flat to round.

Development of Bioreactors for Hydrogen-Producing Immobilized Photosynthetic Bacteria(II) : Evaluation of Immobilized Bioreactor for Hydrogen Productivity and Mass Transfer Resistance (광합성 박테리아를 이용한 고성능 수소 생산 고정화 생물반응기의 개발(II) :고정층 반응기와 연속 교반탱크 반응기에서의 수소 생산성 및 물질전달 저항 비교)

  • 선용호;한정우
    • KSBB Journal
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    • v.8 no.3
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    • pp.256-265
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    • 1993
  • In this study, it was observed that hydrogen productivity varied with changes of input g1ucose concentration and dilution rate in FBR( Fixed Bed Reactor), and CSTR(Continuous Stirred Tank Reactor). We evaluated and compared reaction rate Parameters and internal external and overall mass transfer resistances of immobilized carrier in both reactors. Apparent $K_m$ decreased with increasing dilution rate in FBR but showed a constant value above $0.4h^{-1}$ of dilution rate in CSTR. The experimental results in FBR showed nearly analogous to those in CSTR, however, the performance of FBR resulted in lower hydrogen productivity and an external effectiveness factor but a higher internal effectiveness factor than in CSTR. The overall effectiveness factor obtained with various input 91ucose concentrations showed similar values in both reactors.

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A Study on CFD Simulation of Rotational Flow in Stirred Tanks (교반 탱크 내 회전 유동의 CFD 해석 연구)

  • Cho, Chan-Young;Nam, Jin-Hyun;Shin, Dong-Hoon;Chung, Tae-Yong
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.1406-1411
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    • 2009
  • Stirred tanks are widely used in various industries for mixing operations and chemical reactions for single- or multi-phase fluid systems. In this study, a numerical study was conducted to predict the mixing characteristics in a simple stirred tank. The flow in the model stirred tank was calculated utilizing the multiple reference frame (MRF) and the sliding mesh (SM) capabilities of a commercial CFD code (Fluent 6.2). The results of the flow simulation were analyzed in terms of the mixing efficiency, and the applicability of MRF and SM methods was also discussed.

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Measurement and Analysis on the Mixing Flows in a Tank with a Bottom Agitator using a Hybrid Volume Measurement Technique (하이브리드 볼륨측정법에 의한 하부교반 탱크내 혼합유동 측정 및 해석)

  • Doh, Deog Hee;Lee, Chang Jae;Baek, Tae Sil
    • Journal of the Korean Society of Visualization
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    • v.10 no.3
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    • pp.42-47
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    • 2012
  • Experimental data for the flows in a mixing tank with a bottom agitator are useful for the validation of CFD commercial code. A hybrid volume PIV measurement technique was constructed to measure the flows inside of the mixing tank. The measurement system consists of three cameras. An agitator was installed at the bottom of the tank and it rotates clockwise and counterclockwise. Using the constructed measurement system, instantaneous vector fields were obtained. A phase averaging technique was adopted for the measured instantaneous three-dimensional velocity vector fields. Turbulent properties were evaluated from the instantaneous vector fields.

A Study on Sensitivity Analysis and Uncertainty Analysis for Continuous Stirred Tank Reactors (연속교반탱크 반응기에 대한 민감도 및 불확실성 분석에 관한 연구)

  • Kim In-Won;Jin Sang-Hwa;Kim In-Tea;Song Hee-Oeul;Yeo Yeong-Koo
    • Journal of the Korean Institute of Gas
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    • v.5 no.4 s.16
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    • pp.70-78
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    • 2001
  • In order to find out which equipment failures were mostly contributed to the rupture of a continuous stirred tank reactor, the sensitivity analysis was carried out. The uncertainty of likelihood of the rupture of reactor was studied by the uncertainty analysis. And the cost effectiveness analysis resulted in the recommendation of the exchange with a better reliable unit if you want to maintain the process efficiently from the view point of cost. The uncertainty analysis showed that the likelihood of catastrophic rupture of the reactor was distributed from $8.09{\times}10^{-04}$ to $5.50{\times}10^{-02}/year$. As a result of cost-effectiveness analysis, it was proposed to exchange the voting logic unit for a better safer system.

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Thermophilic Hydrogen Production from Microbial Consortia Using PVDF Membrane Bioreactor (PVDF 여과막 생물막 반응기를 이용한 혐기 세균 복합체의 고온 수소생산)

  • Oh, You-Kwan;Lee, Dong-Yeol;Kim, Mi-Sun
    • Transactions of the Korean hydrogen and new energy society
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    • v.18 no.3
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    • pp.223-229
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    • 2007
  • 여과막 생물반응기를 이용하여 $60^{\circ}C$에서 혐기 세균 복합체가 포도당으로부터 수소를 생산할 수 있는 최적조건을 연구하였다. 여과막 생물반응기는 연속교반 탱크반응기와 외부에 장착된 PVDF (polyvinylidene fluoride) 중공사막 여과장치로 구성되었다. 접종슬러지는 하수처리장 소화 슬러지조에서 얻었고, 포자형성 수소생산 미생물을 얻기 위해 $90^{\circ}C$에서 20분 간 열처리하였다. 16S rRNA PCR-DGGE(polymer chain reaction-denaturing gradient gel electrophoresis) 분석을 통해 열처리 전후의 미생물상 변화를 조사하였다. 열처리 후 DGGE 밴드의 수는 감소하였고, 주요 밴드는 Clostridium perfringens와 유사한 염기서열을 나타내었다. 운전 기간 동안 바이오가스 내 수소함량은 60%(v/v)를 유지하였고, 메탄은 검출되지 않았다. 연속교반 탱크반응기를 여과막 없이 수력학적 체류 4시간에서 운전하였을 때 공급된 포도당의 95.0%가 제거되었고, 이때 균체농도 및 수소생산속도는 각각 1.35 g cell/L 및 7.4 L $H_2$/L/day이었다. 동일한 체류시간에서 PVDF중공사막 여과장치를 장착하여 연속교반 탱크반응기를 운전하였을 때, 균체농도는 1.62 g cel/L로 증가하였고 높은 포도당 제거율(99.5%) 및 수소생산속도(8.8 L $H_2$/L/day)가 관찰되었다. 40 nm 및 100 nm의 공극크기를 가진 여과막은 균체농도 및 수소생산 측면에서 유사한 성능을 나타내었다. 여과막 생물반응기는 여과막의 반복적인 세척을 통해 30일 이상 안정적으로 운전될 수 있었다.

A Numerical Study on Mixing of Liquid Fuel and Solid Particles in a Fuel Tank (연료탱크내 액체연료와 고체입자의 혼합 수치해석 연구)

  • Kim, Myung-Ho;Ryu, Gyong-Won;Min, Seong-Ki;Hwang, Ki-Young
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.745-749
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    • 2011
  • Two-dimemsional liquid-solid multiphase fluid dynamics was used to analyze the suspension and mix of liquid fuel and solid particles in fuel tank installed mixing impeller. In this paper, the multiphase flow was modeled using Eulerian Grandular Multiphase model. Experimental measurements of the axial distribution of solids concentration in stirred tanks under 12vol% solid loading were used for comparison with the CFD simulation. Four cases for the impeller location and flow pumping direction also were reviewed under 10.5% solids loading and 700rpm in fuel mix tank. The result of quality of suspension was compared with each cases and the impeller location and operation of mixing fuel tank was established.

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Study on microstructure and mechanical properties of friction stir welded 9% Ni steel (마찰교반접합된 9% Ni 강의 미세조직 및 기계적 특성에 관한 연구)

  • Choi, Don-Hyun;Ahn, Byung-Wook;Choi, Jung-Hyun;Lee, Chang-Yong;Yeon, Yun-Mo;Song, Keun;Lee, Jong-Seop;Jung, Seung-Boo
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.49-49
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    • 2009
  • 마찰교반접합법은 특정한 회전수로 회전하는 용접 툴을 이용하여 접합하고자 하는 피접합재의 맞댄면에 삽입시킨 후 툴을 이동시키거나 혹은 시편을 견고하게 고정시킨 장치(backing plate)가 움직여 고상 상태에서 접합이 이루어진다. 알루미늄, 마그네슘 등 비교적 융점이 낮은 저융점 재료의 재료에 처음 적용이 되어 많은 연구가 활발히 진행되었고 타 용접방법에 비해 우수한 접합특성을 나타내었다. 최근 이러한 마찰교반접합은 이러한 저융점 재료를 넘어서 스틸, 타이타늄, 니켈 등과 같은 고융점 재료 등에 대한 적용이 늘어나고 있다. 마찰교반접합을 이용하여 이러한 고융점 재료의 접합 경우 내마모성 및 내열성 등의 내구성이 갖추어진 툴과 이러한 툴을 냉각시킬 수 있는 냉각 장치 등이 필요로 하나 경제적 측면이나 접합부의 우수한 특성 등을 고려 할 때 그 적용 및 발전 가능성이 매우 높다고 볼 수 있다. 최근 무공해 연료로 각광받고 있는 액화천연가스 (LNG)의 수요가 급증함에 따라 LNG 저장탱크 소재로 널리 사용되고 있는 9% Ni강의 수요 또한 증가하고 있는 상황이다. 하지만 9% Ni 강은 극저온용 소재로 용접부의 저온인성 ($-196^{\circ}C$)이 가장 중요하기 때문에 저온인성을 확보하고자 Inconel 계나 Hastelloy계 등의 니켈 기 합금을 용접재료로 사용하고 있으나 이러한 용접재료는 가격이 매우 고가이며 또한 용접 후 용접부의 강도가 낮다는 문제가 제기되고 있다. 또한 LNG 탱크 제작시 사용되는 용접법은 GTAW, SAW 및 SMAW 이지만 국내에서는 주로 SMAW에 의존하고 있는 실정인 관계로 보다 더 경제적인 용접 프로세스의 적용 가능성이 검토되고 있는 상황이다. 본 연구에서는 마찰교반용접을 이용하여 두께 4mm의 9% Ni 강에 대해 맞대기 마찰교반접합을 실시하였다. 툴 회전 속도 및 접합 속도를 고정한 상태에서 접합을 실시 하였으며 접합 시 툴은 $Si_3N_4$로 제작된 툴을 사용하였다. 접합 후 외관상태 점검, 미세조직 관찰, 경도, 인장 강도 및 저은 충격 측정 등의 실험을 실시하였고, 이러한 결과를 이용하여 미세조직과 기계적 특성과의 관련성을 조사하였다.

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A Numerical Analysis on Effect of Baffles in a Stirred Vessel (교반탱크에서 베플 형상의 영향에 관한 수치 해석적 연구)

  • Yeum, Sang Hoon;Lee, Seok Soon
    • Journal of Aerospace System Engineering
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    • v.13 no.1
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    • pp.1-10
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    • 2019
  • The flow characteristics in a stirred tank are very useful in a wide variety of industrial applications. Generally, the flow pattern, power consumption and mixing time in stirred vessels depend not only on the design of the impeller, but also on the tanks' geometry and internal structure. In this study, the analysis of an unstable and unsteady complicated flow characteristics generated by the interaction between the baffle shape and impeller were performed using the ANSYS FLUENT LES Turbulence Model. The study compared the predictions of CFD with the interaction between two types of rotating impellers (axial and radial flows) and the shapes of three baffles. The results of the comparison verified that the design model showed a relatively efficient trend in the mixing flow fields and characteristics around the impeller and baffles during agitation.