• Title/Summary/Keyword: 공정탄화물

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Low temperature plasma nitricarburizing and 2-step plasma processes of 304L austenitic stainless steels (304L 스테인리스강의 저온 플라즈마질탄화 및 2-step 플라즈마 프로세스)

  • Lee, In-Seop
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2007.11a
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    • pp.65-68
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    • 2007
  • 저온 플라즈마 기술을 이용하면 오스테나이트계 스테인리스강의 내식성과 표면경도를 동시에 증가 시킬 수 있다. 여러 가지 처리방법 중 질탄화와 2-step 공정으로 처리한 AISI304L강의 표면을 분석하였다. 처리한 모든 시편의 표면은 expanded austenite(${\gamma}_N$)이 형성되었고, 표면 경도도 모재보다 약 4배 이상 증가 하였다. 저온플라즈마 질탄화 공정의 경우 경화층의 두께가 최대 15 ${\mu}m$밖에 형성되지 않았지만 2-step공정의 경우 질탄화 공정보다 짧은 시간으로 약 2배의 경화층을 얻을 수 있었다. 두 가지 공정 모두 온도와 시간이 증가할수록 경화층의 두께가 두꺼워졌지만, 과도하게 높은 온도와 긴 공정시간은 석출물을 형성 시켰다. 석출물이 형성되지 않은 시편의 경우 내식성이 증가하였다.

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Characteristics of Carbonization Residue from Cow and Chicken Manure (우분과 계분에 대한 탄화물의 에너지 특성)

  • Lee, Min-Seok;Kim, Jae-Kyung;Rhee, Seung-Whee
    • Resources Recycling
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    • v.23 no.5
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    • pp.28-35
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    • 2014
  • The basic properties of cow and chicken manure such as proximate analysis and element analysis were estimated and the comparison to energy characteristics of carbonization residue between cow and chicken manure was evaluated. The optimum carbonization condition of cow and chicken manure was decided by total heating value of carbonization residue which was expressed by multiplying low heating value by yield. The optimum carbonization conditions for carbonization time and temperature can be decided by 15 min, and $350^{\circ}C$ for chicken manure, and 20 min, and $300^{\circ}C$ for cow manure. At the optimum carbonization conditions, low heating values for the carbonization residue of cow and chicken manure are evaluated by 4,378kcal/kg, and 3,462kcal/kg, respectively. The residues of cow manure were satisfied with the standard of solid fuel product. However, the residue of chicken should be improved by materials changes to be used as a renewable energy source.

2상영역열처리를 이용한 원자로 압력용기강의 인성 향상

  • 김홍덕;홍준화;국일현;안연상;김길무
    • Proceedings of the Korean Nuclear Society Conference
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    • 1997.05b
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    • pp.11-16
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    • 1997
  • 원자로 압력용기강의 제조열처리인 ?칭과 템퍼링 중간에 페라이트와 오스테나이트가 공존하는 영역에서 2상영역열처리를 추가한 후 템퍼링조건을 조정함으로써 파괴인성을 향상시키는 열처리 공정을 개발하였다. 새 열처리공정을 적용하면 기존공정에 비하여 강도는 크게 감소하지 않으면서 충격인성과 연성이 크게 증가하고, 천이온도가 약 2$0^{\circ}C$ 감소하였다. 2상영역열처리를 하면 연한 템퍼드 베이나이트 기지에 비교적 강한 템퍼드 마르텐사이트가 균일하게 분산된 복합조직을 얻을 수 있고, 유효 결정립의 크기가 감소하여 균열진전이 억제되었다. 또한 기존공정의 판상 탄화물 대신 구형 탄화물이 형성되기 때문에 응력집중이 완화되어 파괴저항성이 향상되었다. 그리고 2상 영역열처리후 템퍼링 정도를 낮추면 탄화물 크기가 작아지기 때문에 균열발생이 억제되어 저온 충격인성이 향상되었다.

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Comparative Study on Adsorption Properties of Carbons Derived from Lignin and Polymer/Lignin Composite Precursors (리그닌 및 고분자/리그닌 복합소재 탄화 생성물의 흡착 특성 비교)

  • Young Soon Im;Ahyeon Jin;Sun Young Park;Mijung Kim;Joonwon Bae
    • Applied Chemistry for Engineering
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    • v.34 no.5
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    • pp.488-492
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    • 2023
  • In this study, a carbon film derived from a polymer/lignin composite precursor was produced by a carbonization cycle with a controlled temperature profile. The feasibility of successful formation of the carbon film using the carbonization cycle was monitored. The adsorption behavior of the carbon film toward various molecules, such as nonpolar and polar organic molecules, and dyes was investigated using ultraviolet/visible (UV/Vis) spectroscopy compared with that of carbonized lignin. Cyclic voltammetry (CV) analysis proved that a robust carbon film was prepared by the carbonization cycle. It was also demonstrated that the carbonized lignin and carbon film showed adsorption capability toward all types of organic molecules, in particular organic dyes, owing to the carbonized lignin. This work provides important information for future relevant research.

Effects of Cr, V, Mo and W on Solidefication Structure of Multi-Component White Cast Iron (다합금계 백주철에 있어서 Cr, V, Mo 및 W가 응고조직에 미치는 영향)

  • Ryu, Seong-Gon
    • Korean Journal of Materials Research
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    • v.8 no.7
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    • pp.607-612
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    • 1998
  • 다합금계백주철의 성분원소인 Cr, V, Mo 및 W 의 첨가량을 변화시켜 응고조직을 관찰하였다. MC탄화물은 초정 austenite dendrite 내에 괴상 및 구상으로 M7C3탄화물은 intercellular boundary에 꽃형태 또는 bar 형태로, 그리고 M2C 탄화물은 M7C3탄화물과 마찬가지로 intercellular boundary에 침상으로 정출하였다. 기지조직은 주방상태에서 pealite 또는 (pearlite + austenite)의 혼합조직으로 구성되어 있었으며, 또한 EPMA 분석결과 MC탄화물은 V, M7C3 탄화물은 Cr 그리고 M2C탄화물은 Mo 및 W가 주성분으로 되어 있음을 알 수 있었다. 냉각곡선을 측정한 결과 액상에서 MC, M7C3, M2C 순으로 공정반응이 일어나고 있었으며 또한 X-선 회절시험을 통해 각 탄화물의 회절 peak를 관찰하였는바 응고조직의 사진과 잘 일치하고 있음을 알 수 있었다.

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TGA 를 이용한 셀룰로오스계 활성탄소의 제조 공정 최적화에 관한 연구

  • 윤창훈;박연흠;오규환;박종래
    • Proceedings of the Korean Fiber Society Conference
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    • 1998.10a
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    • pp.485-488
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    • 1998
  • 활성탄소는 안정화, 탄화 및 활성화 공정을 거쳐 제조되는 표면적인 큰, 미세다공성의 탄소로서 탈색, 탈취 및 탈균 등 다목적으로 사용되고 있는 대표적인 흡착제이다[1,2]. 단순히 흡착력만의 관점에서 본다면 탄화물에 미세공의 도입이 최대화가 되는 조건을 활성탄소 제조의 최적조건이라고 볼 수 있다. (중략)

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Synthesis of $Al_2O_3$-SiC-C refractory powders by Self-propagating High Temperature Synthesis (연소합성법을 이용한 $Al_2O_3$-SiC-C 계 내화분말 합성의 최적조건 결정)

  • 강충일;윤존도
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.03a
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    • pp.205-205
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    • 2003
  • 우리나라에서는 많은 양의 폐분진이 발생하며 경남지역에서는 연간 3만톤의 폐분진이 발생한다. 매년 폐기물의 발생량은 증가하고 있으며 폐분진류의 주성분은 실리카와 알루미나가 주성분을 이룬다. 특히 주조, 제강 등 금속공업에서 발생하는 분진은 입자가 미세한 다량의 실리카와 알루미나로 이루어져 있어 탄화규소(SiC) 및 알루미나-탄화규소-탄소(A1$_2$O$_3$-SiC-C)계 내화물 제조에 분쇄공정 없이 세라믹스의 원료로 활용할 수 있다. 현재 알루미나-탄화규소-탄소(Al$_2$O$_3$-SiC-C)계 내화물 제조를 위해 제조공정이 간단한 연소합성법을 이용하지만 분말제조 공정 중 분위기 조절에 많은 비용이 요구되고 있어 시급한 대안이 필요한 상태이다.

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Synthesis of High Value-added Carbide Materials (MXenes) from Recycled Oxides (재활용 산화물로부터 고부가가치 탄화물(맥신) 소재 합성)

  • Hanjung Kwon
    • Resources Recycling
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    • v.33 no.4
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    • pp.29-35
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    • 2024
  • The recycling of waste resources, such as spent catalysts, primarily involves leaching and extracting metal components via smelting. These metal components are then recovered as salts, such as sulfates and nitrates. When crystallization occurs during the calcination of the recovered salts, the salts are converted into oxides, which are then reduced to form metals or ceramic materials. Common reducing agents used in oxide reduction include hydrogen and carbon, and metal powders are obtained upon reduction. Carbide synthesis can occur if the recycled element is a transition metal and carbon is used as the reducing agent. Despite being ceramic materials, transition metal carbides exhibit excellent conductivity owing to their metallic bonding. Recently, MXene, a two-dimensional transition metal carbide, has gained attention for electromagnetic wave shielding, secondary battery electrodes, and water purification owing to its electrical conductivity and large surface area. This study developed a process for synthesizing high-value MXene materials from waste resources. The properties of these MXenes were evaluated to confirm the potential of using waste resources as raw materials for MXenes.

Evaluation on Reaction Kinetics of Cow Manure in Carbonization Process (탄화공정에서의 우분 반응속도 평가)

  • Kim, Jae-Kyung;Lee, Min-Seok;Rhee, Seung-Whee
    • Resources Recycling
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    • v.23 no.6
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    • pp.40-46
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    • 2014
  • Through the study of the basic characteristics of cow manure and the characteristics of carbonization residue, carbonization degree, conversion rate, kinetic reactions, and activation energy for cow manure were examined. Since the heating value of cow manure was very low, it was converted to carbonization residue as a fuel with heating value of 4,300 kcal/kg by carbonization processes. Conversion rate was increased rapidly up to 10 minutes of the initial reaction stage and was increased with increasing temperature. The carbonization of cow manure could be described by the 1st order reaction. Frequency factor(A) of reaction rate for cow manure was evaluated to be $1.34{\times}10^{-2}min^{-1}$, the activation energy was estimated to be 5,196.4 cal/mol. As carbonization temperature increased from $250^{\circ}C$ to $400^{\circ}C$, the kinetic reaction was increased from $0.2107min^{-1}$ to $0.0679min^{-1}$. From the result of the carbonization for cow manure, it can be determined that the optimal conditions of the carbonization process were 20 minutes in carbonization time and $350^{\circ}C$ for carbonization temperature.

The Distribution Behavior of Alloying Elements in Matrices and Carbides of Chromium White Cast Iron (크롬백주철의 기지조직 및 탄화물에 있어서 합금원소의 거동)

  • Ryu, Seong-Gon
    • Korean Journal of Materials Research
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    • v.10 no.7
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    • pp.489-492
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    • 2000
  • Three different white cast irons alloyed with Cr and Si were prepared in order to study their distribution be-havior in matrices and carbides. The specimens were produced using a 15kg-capacity high frequency induction fur-nace. Melts were super-heated to $1600^{\circ}C$, and poured at $1550^{\circ}C$ into a pepset mold. Three combinations of the alloys were selected so as to observe the distribution behavior of Cr and Si : 0.5%C-25.0%Cr-1.0%Si(alloy No. 1), 0.5%C-5.0%Cr-1.0%Si(alloy No. 2) and 2.0%C-5.0%Cr-1.0%Si(alloy No. 3). Cellular $M_7C_3$ carbides-$\delta$ferrite eutectic were developed at $\delta$ferrite liquid interfaces in the alloy No. 1 while only traces of $M_7C_3$ carbides-$\delta$ferrite eutectic were precipitated in the alloy No. 2. With the addition of 2.0% C and 5.0% Cr, ledeburitic $M_3C$ carbides instead of cellular $M_7C_3$ carbides were precipitated in the alloy No. 3. Cr was distributed preferentially to the $M_7C_3$ carbides rather than to the matrix structure while more Si was partitioned in the matrix structure rather than the $M_7C_3$ carbides. $K^m$ for Cr was ranged from 0.56 to 0.68 while that for Si was from 1.12 to 1.28. $K^m$ for Cr had a lower value with increased carbon contents. The mass percent of Cr was higher in the $M_7C_3$ carbides with increased Cr contents.

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