• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2004.04a
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• pp.410-415
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• 2004

Heavy-weight head slides may cause excessive inertia impact ＆ moment on the machine tool structure when they move or stop abruptly during operation. Consequently these inertia impact and unbalanced moment bring transient vibrations and rough sliding motions on the machine structure. Machine tool engineers have tried many kind of feed-slide designs in order to solve this problem; for example, the design optimization of the moving structure for minimum weight and maximum stiffness, box-in-box type slide design, and so on. In this article, force and moment equilibrium equations regarding to the inertia force ＆ moment were derived for each one of a mold M/C's head slides. Furthermore, five different design configurations of head slide assembly were reviewed for its design improvement regarding to force ＆ moment calculations and finite element structural analysis results.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2004.04a
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• pp.398-403
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• 2004

The demand of high speed machining is increasing because the high speed cutting providers high efficiency of process, short process time, improved metal removal capacity and better surface finish. Active magnetic bearings allow much high surface speed than conventional ball bearings and therefore greatly suitable for high speed cutting. The automatic control concept of magnetic bearing system provides ability of intelligent control of spindle system to increase accuracy and flexibility by means of adaptive vibration control. This paper describes a design and development of a milling spindle system which includes built-in motor with power 5.5㎾ and maximum speed 70,000rpm, HSK-32C tool holer and active magnetic bearing system. Magnetic actuators are designed for satisfying static load condition. The Performances of manufactured spindle system was examined for its static and dynamic stiffness, load capacity, and rotational accuracy. This spindle was run up to 70,000 rpm stably, which is 3.5 million DmN.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.11 no.2
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• pp.36-42
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• 2002

After investigating repeatedly results obtained through gear stress analysis, we make a determination of an optimal gear shape. But its design process was not only complex but also difficult to get a precise profile curve from operating by hand. In this study, relating shape of gear profile curves was generated automatically with standard spur gear, equivalent helical gear, shifted gear & pinion by using developed program which is using Auto_LISP language in Auto-CAD. This program which can design rapidly gear shapes will successfully support gear designing and manufacturing fur Small & Medium companies.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.11 no.4
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• pp.82-88
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• 2002

Copper bus-bar is made by drawing process and used in many part of industry. Ohen design drawing die for copper bus-bar, design factor is focused on the deformation of die-land by drawing force and shrink fit. In this paper it is analyzed to determine shrink fit value by shrink fit analysis program which is used with APDL/UIDL language in a commercial FEM package, ANSYS. The shrink fit analysis has been developed that enables optimal desist of the dies taking into account the elastic deflections. Elastic deflection is generated in shrink fitting the die inserts and that caused by the stresses generated using DEFORM software for drawing process analysis. This data can be processed as load input data fir a finite element die-stress analysis. Process simulation and stress analysis are thus combined during the drawing die design. The stress analysis of the dies is used to determine optimized dimension of die-land.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.11 no.4
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• pp.62-67
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• 2002

This paper presents a new approach to the design of cruise control system of a mobile robot with two drive wheel. The proposed control scheme uses a Gaussian function as a unit function in the fuzzy-neural network and back propagation algorithm to train the fuzzy-neural network controller in the framework of the specialized loaming architecture. It is Proposed a learning controller consisting of two neural network-fuzzy based on independent reasoning and a connection net with fixed weights to simply the neural networks-fuzzy. The performance of the proposed controller is shown by performing the computer simulation for trajectory tucking of the speed and azimuth of a mobile robot driven by two independent wheels.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.16 no.2
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• pp.8-13
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• 2007

The purpose of this study is to reduced the weight of ladder boom and to improve the manufactor process by the section modification. The Conventional model consists of integral section stiffener, while the proposed model consists of truss type stiffener to reduce the weight of ladder boom and wind effector. In the two analysis models, one is based on the single boom, and the other is based in the coupling model of two booms. We present the analysis results for the case when applying the weight, bending and twisting moment and wind pressure. Finally, a comparison between these results is presented to show the performance of our method.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1997.04a
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• pp.102-106
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• 1997

Grinding has difficulty in satisfying the qualitative knowledge based on the skilled expert as well as quantitative data for all user. Design of grinding database is based on the frame-based model for utilizing the empirical and qualitative knowledge. Inthis paper, basic strategy to develop the grinding database by frame-based model, which is strongly dependent upon experience and intuition, frame-base model, which is strongly dependent upon experience and intuition, is described. Design of grinding database is based on the frame-based model for utilizing the ambiguous knowledge and inference is accomplised by the object-oriented paradigm system.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1997.04a
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• pp.68-75
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• 1997

This paper presents a new approach to the design of neural-fuzzy controller for the speed and azimuth control of a track vehicle. The proposed control scheme uses a Gaussian function as a unit function in the frzzy-neural network, and back propagaton algorithm to train the fuzzy-neural network controller in the framework of the specialized learning architecture. It is proposed a learning controller consisting of two neural network-fuzzy based on independent reasoning and a connection net with fixed weights to simply the neural networks-fuzzy. The performance of the proposed controller is shown by performing the computer simulation for trajectory tracking of the speed and azimuth of a track vehicle driven by two independent wheels.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.10a
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• pp.99-104
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• 2001

The neural network method has been introduced to design a controller for linear motor feed system and system operation status was monitored. It is most difficult to achieve controller gain tuning because of the information limit. Regardless of the system structure, conventional control gain could be adjusted minimizing the resulting error for both position and velocity using the proposed method. Slight performance deterioration was observed at the small value of training epoch. Different controller performance for position was observed with respect changed sampling time. Actuated system performance was monitored using neural network signal processing and operational status was predicted with the rate of 80% approximately.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.10a
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• pp.330-335
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• 2001

Characteristics of the present world market include demanding and sophisticated customers, requirement of high quality and innovative products, greater product diversity, increasing labour and products costs, availability of diverse alternatives to the customers and smaller batch sizes to satisfy a variety of customer profiles. To fulfil these characteristics, manufacturing companies need to be flexible adaptable, proactive and able to produce variety of products in short time at low cost. The aim of the study is to develop a computer-aided design system for water-gate on AutoCAD R2000 system. The developed system has been written in AutoCAD and VisualLISP with a personal computer, and is composed four modules which are the gate-lifter input module, guide-frame input module, and upgrade module. Based on knowledge-based rules, the system is designed by considering several factors, such as width and height of a water-gate, material, object of product and maximum depth of water.