• 한국기계가공학회지
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• 제17권3호
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• pp.134-140
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• 2018

This paper describes the design and fabrication of an automatic alignment and loading system for workpieces. To move a workpiece to a chucking position of a machine tool using a gantry robot, an automatic aligning device is required to load the workpiece before machining and automatically align them. The automatic alignment system was conceptually designed, and the structural analysis was performed for the main parts such as the top plate, center support, front and back support, and support shaft. Based on the structural analysis results, the size of these structures was determined. The automatic alignment system was manufactured, and the vertical movement characteristics of the workpiece up-and-down movement device and the rotation characteristics of the workpiece rotation device were experimentally examined. The result has confirmed that they operate normally.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 추계학술대회 논문집
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• pp.32-36
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• 2002

High-speed movement and high-precision machining are the two most important requirements of present machine tool structures to reduce machining time and to increase the precision of products in various industrial fields such as semiconductor, automobile, and mold fabrication. The high speed operation of machine tools tue usually restricted not only by the low stiffness but also by the low damping of machine tool structures, which induces vibration during high speed machining. If the damping of machine tool structures is low, self induced or regenerative vibrations are bound to occur at high speed operation because the natural frequencies of machine tool structures can not be increased indefinitely. Therefore, the high damping capacity of a machine tool structure is an important factor for high speed machine tool structures. Polymer concrete has high potential for machine tool bed due to its good damping characteristics. In this study, a polymer concrete bed combined with welded steel structure i.e., a hybrid structure was desisted and manufactured for a high-speed gantry-type milling machine through static and dynamic analyses using finite element method. Then the dynamic characteristics were tested experimentally.

• 한국융합학회논문지
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• 제5권3호
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• pp.17-22
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• 2014

기계 가공에서 사용되는 엔드밀의 사용 시, 공작물과 엔드밀 사이에 발생되는 응력과 밀링기계의 회전력과 공작물 가공에 사용되는 압력으로 인한 세 가지 엔드밀 모델들의 구조적 변형들을 시뮬레이션 해석에 의해서 연구한다. 이 결과들은 구조 및 피로해석으로 이루어진다. 해석 결과, Model 1이 Model 2나 Model 3보다 덜 변형되는 것을 알 수 있다. 그리고 최대 등가응력은 Model 1이 다른 형상의 모델에 비하여 가장 작은 것을 확인할 수 있으며, 3개의 모델 중 Model 1이 다른 모델에 비하여 더 큰 힘을 견딜 수 있을 것으로 사료된다. 본 연구의 결과를 엔드밀의 설계에 응용한다면, 그 파손 방지 및 내구성을 검토하는데 유용하게 활용될 것으로 사료된다.

• 한국공작기계학회논문집
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• 제16권6호
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• pp.205-211
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• 2007

In this paper, foam-composite sandwich structures for EDM machine tool components such as column and column block designed by controlling stacking sequences and cross-sectional dimensions of the composite structures. The original column block is a box-shaped structure made of aluminum connecting a column and a Z-stage of the system. This research was focused on the design of efficient column block structure using a foam-composite sandwich structure which have good bending stiffness and damping characteristics to reduce the mass and increase damping ratio of the system. Vibration tests for getting damping ratio with respect to the stacking angle and thickness of the composites were carried out. Finite element analyses for static defection and vibration behaviour were also carried out to find out the appropriate stacking conditions; that is, stacking sequence and rib configuration. From the test and analysis results it was found that composite-foam sandwich structures for the microfactory system can be successful alternatives for high precision machining.

• 한국융합학회논문지
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• 제9권5호
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• pp.145-150
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• 2018

공작기계의 주축은 황삭 가공에서 부터 정삭가공에 이르는 다양한 작업들이 가능해야 하고, 정속운동 또는 회전 위치결정의 기능을 수행해야 되므로 주축설계에 고려해야 할 변수들이 많다. 주축이동식자동선반은 고정식자동선반에 비해 샤프트가 가늘고 긴 핀 들을 작업할 때 좋은 선반이다. 고정식 자동선반에 비해 외경가공의 밀도가 매우 높다. 주축 이송형 선반은 주로 소형 제품을 정밀가공 할 경우에 사용되므로 가공 정밀도가 높아야 한다. 최대 외경 가공 한계 치수는 Ø32, 내경가공 한계 치수는 Ø6까지 가공이 가능하게 제작되어야 한다. 본 연구에서는 주축이동식 자동선반에 사용되는 SCM440 소재의 정 동적특성을 이동식 선반에 적용하여 분석하였다. 주축의 정,동적 특성에 영향을 미치는 인자들을 고려하여 고속화 및 고정밀도를 갖는 최적설계기술이 확보하기 위하여 수치해석을 이용하여 분석하였다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2012년도 춘계학술대회 논문집
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• pp.79-80
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• 2012

• 산업공학
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• 제13권1호
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• pp.60-64
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• 2000

Faced with increasing competitive pressures to reduce time-to-market, many business organizations have recognized that shortening the design cycle by taking full advantage of their intellectual property is inevitable in maintaining their market share. This paper describes a knowledge management system for machine tool design. Product structuring, change management, and complex design knowledge management are possible through the developed system. The system can speed up the design process by making necessary data instantly available as it is needed and keeping track of all the relevant design information and knowledge including individual decisions, design intentions, documents, and drawings.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 춘계학술대회 논문집
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• pp.618-620
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• 2002

일기예보나 기상예측 등을 위해서 필요한 대기압, 온도, 습도와 같은 기상정보 중에서 대기압의 변화를 측정하기위한 고층기상관측기를 설계, 구현하였다. 이를 위해 현재 구현되어 있는 고층기상관측기의 구조와 특징을 파악, 분석 후 대기압 상용센서를 하여 기존의 고층기상관측기와 비교해 구조적으로 간단하고 저가에 구현할 수 있도록 하였다.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 춘계학술대회 논문집
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• pp.352-356
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• 2002

In this paper, an automated design system of suspension and steering parts is developed. The system automates the processes of 3-D modeling and 2-D drafting of the parts. In addition, the BOM and dimension data of the designed part is also automatically transferred to the database of ERP system. The system is developed by using the functions of parametric design and API(application Programming Interface) of the a commercial solid modeler.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 춘계학술대회 논문집
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• pp.675-681
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• 2002

Parametric modeling and configuration design method are a important methods for rapid design in manufacturing. This paper proposes a relation rules which parametrically models a bonnet trimming tool based on Pro/Engineer. The concept of desogn is applied a trimming die of the bonnet outer panel. Trimming die have a many parameters. Each a parameter is related the die face and punch profile. A design system consists of a Pro/Engineer, a Pro/program.