• Title/Summary/Keyword: 공구 진동

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A Study on the Prediction of the Chip Thpe by the Cutting Condition in Turning STS304 (STS304 선삭시 절삭조건에 의한 Chip형태 예측에 관한 연구)

  • 심기중;유기현;정진용;서남섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.89-94
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    • 1993
  • 최근들어 공작기계의 급속한 발전은 절삭작업의 자동화와 무인화를 가능하게 만들었으며 이에따라 절삭가공의 완전한 무인화를 실현하기 이해서는 절삭가공중 발생하는 각종 이상 상태를 in-process로 감시하고 검출하는것이 매우 중요하게 되었다. 이상상태는 절삭공구의 마모나 파손, 채터진동의 발생, 절삭가공에 방해를 주는 절삭칩등을 들수 있으며 이 같은 현상을 검출하기 위한 많은 연구가 활발히 진행되고 있다. 본 연구에서는 내식성,내마모성,내열성 및 기계적 성질이 우수하거나 절삭시 가공 경화성이 크고, 열 전도성이 불량하며, 공구재료와 응착이 쉬어 난색재로 알려지고 톱니형 연속칩이 주로 발생하는 STS304를 선택하여 절삭실험을 하였다. 절삭 조건에 따른 칩 형태를 관찰하여, 절삭조건과 절삭력을 이용하여 칩의 형태를 분류하였으며, 절삭가공중에 칩형태를 검출 할수 있는 가능성에 대하여 연구 하였다.

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Clamping effects on the dynamic characteristics of composite tool bars (고정부 조건이 복합재료 공구용 바의 동적 특성에 미치는 영향)

  • 황희윤;김병철;이대길
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.199-202
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    • 2003
  • The dynamic characteristics of composite tool bars depend on the clamping conditions such as clamping force, stiffness and surface characteristics of clamping parts as well as the basic structures. Therefore, in this work, the effects of clamping part conditions on the dynamic characteristics of cantilever type composite machine tool structures with clamped joint were investigated because the cantilever type machine tool structures are ideal cases for composite application to increase the natural frequency and damping of structures. New design of the clamping part was developed in order to improve shear properties of the clamping part and dynamic characteristics of composite tool bars. From FE analysis and Impulse response tests, dynamic characteristics were obtained with respect to the clamping part conditions of the new design.

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Development of an Expert System for Optimizing Die and Mold Polishing-I (금형면 자동 다듬질 전문가 시스템 개발에 관한 연구-I -DB 구축을 위한 회전 및 진동 연마 가공의 실험적 연구-)

  • 민헌식;이성환;안유민;조남규;한창수
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.1
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    • pp.38-44
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    • 2002
  • In manufacturing die and mold, polishing: is important as it takes as much as 50% of the production cost. In this research, an attachable type polishing device to a WC machining center was developed. experiments were done with a special1y designed rotation type polishing device. Also an ultra-sonic (vibration type) waving device was introduced to acquire finer surface finishes. From the constructed data base based on the experimental results, it is shown that optimal polishing conditions are generated by the combined use of the rotation type tool and the vibration type tool.

A Study on Cutting Characteristics According to Cutting Direction in Ball-End Milling (볼 엔드밀 가공시 공구경로에 따른 절삭특성에 관한 연구)

  • Cho, Byoung-Moo;Lee, Dong-Ju
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.191-197
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    • 2007
  • Inclined surface milling in the mould and die industries is one of the most commonly needed cutting process. For the variety and complexity of cutting characteristics in various cutting condition, it is difficult to select a optimal tool path orientation. Especially, when the cutting process becomes unstable, it induces self-exited vibrations, a frequent cause of poor tool life, rough surface finish, damage to the workpiece and the machine tool itself, and excessive down time. The comparative results through FFT analysis in this study provide a guideline for the selection tool path orientation.

Design of Ultrasonic Vibration Tool Horn for Micromachining Using FEM (유한요소법을 이용한 초음파 진동 공구혼 설계에 관한 연구)

  • Lee, Bong-Gu;Kim, Kwang-Lae;Kim, Kang-Eun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.6
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    • pp.63-70
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    • 2008
  • Conical horn is used in many high frequency ultrasonic horns, to achieve a longitudinal vibration mode across a wide ultrasonic tool horn output surface. Modal analysis is method for designing tuned ultrasonic tool horn and for the prediction natural frequency of ultrasonic tool horn vibration mode. The design of ultrasonic horn is based on prototype estimate obtained by FEM analysis. The FEM simulated ultrasonic tool horn is built and characterized experimentally through laser vibrometer and electrical impedance analysis. In this paper, FEM analysis is developed to predict the natural frequency of ultrasonic tool horn and use of in the optimal design of ultrasonic horn shape.

Evaluation of vibration property and machinability of spindle system in high speed machining center (고속 머시닝센터의 주축계 진동특성과 가공성 평가)

  • 김전하;강명창;김정석;김기태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.16-21
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    • 2002
  • The high speed machining center(HMC) has been widely applied to manufacture a die and trial product in many machine industry. Because the evaluation fer the HMC is not sufficiently performed and the efficient cutting conditions aren't selected, a great loss has been caused in the cost aspect. In this study, the need of preliminary running time and unstable spindle speed is presented from the analysis of acceleration in idling. The Machinability fur the TiAlN coated flat end mill and STD11( $H_{R}$C60) is evaluated from the trends of tool wear and cutting force according to cutting conditions and slenderness ratio and a low response of tool dynamometer in high speed is proved. The resonance spindle speed is identified through the tool wear and natural frequency test.t.

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Micro Ultrasonic Elliptical Vibration Cutting (II) Ultrasonic Micro V-grooving Using Elliptical Vibration Cutting (미세 초음파 타원궤적 진동절삭 (II) 타원진동 절삭운동을 이용한 미세 홈 초음파 가공)

  • Kim Gi Dae;Loh Byoung-Gook;Hwang Kyung-Sig
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.12 s.177
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    • pp.198-204
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    • 2005
  • For precise micro V-grooving, ultrasonic elliptical vibration cutting (UEVC) is proposed using two parallel piezoelectric actuators, which are energized by sinusoidal voltages with a phase difference of 90 degrees. Experimental setup is composed of stacked PZT actuators, a single crystal diamond cutting tool, and a precision motorized xyz stage. It is found that the chip formed in the process of UEVC is discontinuous because of the periodic contacts and non-contacts occurring between the tool and workpiece. It is experimentally observed that the cutting force in the process of UEVC significantly reduces compared to the ordinary non-vibration cutting. In addition, the creation of burr during UEVC is significantly suppressed, which is attributable to the decrease in the specific cutting energy.

Automatic Q.C. of Electric Grinder using Vibration Signal (진동측정에 의한 전동공구 양산라인의 품질관리 자동화)

  • 이봉현;최연선
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1998.04a
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    • pp.173-178
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    • 1998
  • An automatic Q. C. tester for a production line of electric grinder is developed using vibration signals. The methods of measuring and analyzing the vibration signals are found through several experiments at laboratory and production line. The experiments show that checking a vibration signal at running condition only, without any sound signal, is enough to judge whether the product is good or not. The Q. C. tester is made of accelerometer and PC. Measured vibration signal using accelerometer is transmitted to PC through A/D board. Vibration level are calculated using FFT algorithm in PC for already selected five frequency bands, which can specify the cause of fault. The Judging criteria of vibration levels of each bands are decided through a lot of experiment with the comparison of manual judgement.

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Design of BLDC Motor Control Circuit for Electric Driver using UC3625 Controller IC (UC3625 Controller IC를 이용한 전동 Driver용 BLDC 전동기 제어회로 설계)

  • Jeong, Sungin
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.21 no.4
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    • pp.129-134
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    • 2021
  • A power tool is a tool used to manufacture and process various structures using a motor that is a power source. Using a motor that uses electricity as a power source, a reduction device, power transmission and conversion device functions are built-in to make the tool rotate, reciprocate, and vibrate. It is a work tool designed to assist the user's movement skills. In the case of Korea, the power tool industry has a short history and is lagging behind advanced countries such as Germany, the United States, and Japan in terms of technology level, market share, and recognition. In addition, electric drivers used in Korea are foreign products from the US and European countries, and the domestic market also prefers 100% foreign companies, and multinational companies are investing a lot in the domestic market. Therefore, technological development must follow in order to develop domestic technology and secure a consistently high market share. The purpose of this thesis is to design a motor driver with high output performance of motor performance, miniaturization, and high speed in accordance with the basic performance requirements of power tools, and finally research developments that can be applied to industrial and medical applications.

Characteristics of Near-field Ground Vibration in Tunnel Blasting using Electronic Detonators (전자뇌관을 이용한 터널발파의 근거리 지반진동 특성)

  • Kim, Yong-Pyo;Kim, Gab-Soo;Son, Young-Bok;Kim, Jae-Hoon;Kim, Hee-Do;Lee, Jun-Won
    • Explosives and Blasting
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    • v.31 no.1
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    • pp.76-86
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    • 2013
  • In order to control tunnel blast vibration for adjacent facilities using electronic detonator, Understanding about the characteristics of near-field ground vibration is necessary. The purpose of this paper is to analyze effects of Cut-area and Extension-area vibration in relation to decision of tunnel blast vibration. These data were obtained at the top monitoring positions while ${\bigcirc}{\bigcirc}{\bigcirc}$ tunnel site of "Wonju~Gangneung double railroad section ${\bigcirc}{\bigcirc}$ construction" was passing under the existing road. Thus, tunnel blasting was conducted by tunnel electronic blasting system with 0.01% high delay-time accuracy. It can be possible that not only keeping maximum charge per delay-time but also preventing amplification of vibration which is occurred by delay-time scatter using common detonators. Additionally, V-Cut was changed into Burn-Cut. The results was presented that vibration level of extension-holes were higher than Cut-holes. Therefore, near-field ground vibration can be effectively minimized using electronic detonators in the Cut area. And also more effective way to reduce tunnel blast vibration is full-face blast using electronic detonators.