• Title/Summary/Keyword: 공구 진동

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A Case Study on Blasting at the Tunnel Excavation in an Adjacent Section of a Subway Station (지하철역 인접구간에서의 터널 발파굴착 사례)

  • Lee, Hyo;Kim, Jeoung-Hwan;Hwang, Nam-Sun
    • Explosives and Blasting
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    • v.40 no.2
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    • pp.25-34
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    • 2022
  • Recently, there has been an increasing number of cases of improving constructability by using electronic detonators with precise delay time in tunnel blasting sites. This case is a case of conducting test blasting using with non-electric detonator and electronic detonator at the site of 『Seoul Metropolitan Area Express Railroad Route A Private Investment Project Section 00』 that requires careful management of vibration and noise. Although this site was designed with a non-electric detonator, it was attempted to improve the advance rate and control vibration and noise by mixing the non-electric detonator and the electronic detonator due to the decrease in the advance rate. As a result of the blasting, the target value was achieved with an advance rate of about 85% and a maximum measured value of vibration and noise is 0.215cm/sec and 73.22dB(A) which were measured below regulatory standards. As blasting works in downtown areas, it is necessary to designate measurement and management objects to continuously manage vibration and noise.

Development of a Real-Time Position Tracking System for a Manufacturing Process Based on a UWB Sensor Using a Kalman Filter (칼만필터를 적용한 UWB 센서기반 제조업 조립공정작업의 실시간 위치추적 시스템 개발)

  • Jeong, Seung-Hyun;Choi, Deuk-Sung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.2
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    • pp.627-633
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    • 2020
  • Assembly process data can be gathered in real time in a manufacturing execution system (MES) server using proximity sensors, barcodes, RFID, ZigBee, Bluetooth, wireless sensor networks, etc. Although this is suitable for identifying process flow and checking production progress, it is difficult to trace the location of individual workers in real time for missing work or trajectories within the work area. To overcome this, the location and trajectory of the working tool can be analyzed in real time through a position tracking system of an operator's working tool. It can instruct the operator to perform a consistent working process. Productivity and quality improvement can be achieved by an alarming or blocking operator with possible assembly defects during the assembly process in real time. To this end, we developed a real-time tool position-tracking sensor system based on Ultra Wide Band (UWB) trilateration using a Kalman filter to eliminate mechanical vibration and radio communication noise.

A Study on the Vibration Analysis of Spindle Housing with High Strength Aluminum of 2NC Head in Five-axis Cutting Machine Training (5축 절삭가공기 교육 중 2NC 헤드의 고강도 알루미늄을 적용한 스핀들 하우징의 극한 조건의 진동해석에 관한 연구)

  • Lee, Ji Woong
    • Journal of Practical Engineering Education
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    • v.14 no.1
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    • pp.119-125
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    • 2022
  • Materials used for education are materials such as SM20C, Al6061, and acrylic. SM20C materials are carbon steel and are often used in certification tests and functional competitions, but are also widely used in industrial sites. The Al6061 material is said to be a material that has lower hardness and stronger flexibility than carbon steel, so it is a material that generates a lot of compositional selection of tools. If students are taught practical training using acrylic materials, vibration occurs due to excessive cutting in some parts and damage to the tool occurs. In this process, we examine to what extent the impact on the 2NC head, which is a five-axis equipment, can affect precision control. The weakest part of the five-axis equipment can be said to be the weakest part of the head that controls the AC axis. When the accuracy and cumulative tolerance of this part occur, the accuracy of all products decreases. Therefore, the core part of the 2NC head, the spindle housing, was carried out using an Al7075 T6 (Alcoa, USA) material. In the process of vibration and cutting applied to this material, the analysis was conducted to find out the value applied to the finite element analysis under extreme conditions. It is hoped that this analysis data will help students see and understand the structure of 5-axis machining rather than 5-axis cutting.

Application of Electronic Deck Charge Blasting Method to a Vertical Shaft Excavation (수직구 굴착시 전자뇌관을 이용한 Deck-Charge 발파 시공사례)

  • Kim, Jae-Hong;Kim, Hee-Do;Lee, Jun-Won;Kim, Gab-Soo;Son, Young-Bok;Kim, Jae-Hoon
    • Explosives and Blasting
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    • v.31 no.1
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    • pp.64-75
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    • 2013
  • This case study deals with an excavation blasting carried out at "Sooseo-Pyeongtek ${\bigcirc}$-${\bigcirc}$ section construction site" in the vicinity of residential area. Originally, the sequential blasting (multi-stage blasting) using electric detonators was planed in this area. However, there was a concern that the sequential blasting method could increase the construction cost by delaying the construction period due to possible complaints from local residents. As an alternative, electronic deck blasting technique was taken in order to meet the ground vibration regulation (0.2cm/s, in apartment area) and to keep the construction schedule. The performance of the electronic deck charge blasting was two times better than the sequential blasting with electric detonators and the level of ground vibration was also within the regulatory value (0.2cm/s). In particular, it was shown that the use of electronic detonater eDevII, which was developed for tunnel, could provide more convenient and electrically safer working condition.

A Study on Micro Ultrasonic machining for Brittle Material Using Ultrasonic vibration (초음파 진동을 이용한 취성재료 가공기술에 관한 연구)

  • 이석우;최헌종;이봉구
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.969-972
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    • 1997
  • Ultrasonic machining technology has been developed over recent years for he manufacture of cost-effective and quality-assured precision parts for several industrial application such as optics, semiconductors, aerospace, and automobile application. The past decade has seen a tremendous in the use of ceramic in structural application. The excellent thermal, chemical and wear resistance of these material can be realized because of recent improvement in the overall strength and uniformity of advanced ceramics. Ultrasonic machining, in which abrasive particles in slurry with water are presented to the work surface in the presence of an ultrasonic-vibrating tool, is process which should be of considerable interest, as its potential is not limited by he electrical or chemical characteristics of the work material, making it suitable for application to ceramics. In order to improve the currently used ultrasonic machining using ultrasonic energy, technical accumulation is needed steadily through development of exciting device of ultrasonic machine composed of piezoelectric vibrator and horn. This paper intends to further the understanding of the basic mechanism of ultrasonic machining for brittle material and ultrasonic machining of ceramics based in the fracture-mechanic concept has been analyzed.

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Mirror Finishing of Co-Cr-Mo Alloy by Ultrasonic Elliptical Vibration Cutting Method (초음파타원진동절삭가공법에 의한 Co-Cr-Mo 합금의 경면가공)

  • Song, Young-Chan;Tanaka, Kenichi;Moriwaki, Toshinmichi
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.3
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    • pp.56-62
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    • 2008
  • The biocompatibility and the fatigue strength of Co-Cr-Mo alloy are excellent, so it is used well for the material of artificial joints. The head of artificial joint needs mirror surface for reduction of abrasive resistance. Mirror finishing of Co-Cr-Mo alloy with geometrically defined single crystal diamond cutting tools is handicapped by micro chipping of tool edge. In general, it is said that the micro chipping of diamond tool is caused by work hardening of Co-Cr-Mo alloy for the cut. In the present research, mirror finishing of Co-Cr-Mo alloy by applying ultrasonic elliptical vibration cutting was carried out. The experimental results show that the micro chipping of diamond tool was suppressed and the tool wear was remarkably reduced as compared with the ordinary diamond cutting without elliptical vibration motion. It was confirmed that the good mirror surface of maximum surface roughness of 25 nmP-V was obtained for the cutting length of about 14 m. It is expected that mirror finishing of Co-Cr-Mo alloy can be achieved by applying ultrasonic elliptical vibration cutting practically.

Development on Tool Holder of Vibration Cutting System for Ultraprecision Machining (초정밀 가공을 위한 진동절삭 시스템의 Tool holder 개발 및 평가)

  • Lee, Se-Yun;Han, Jun-Ahn;Kim, Ji-Woon;Gwak, Yong-Kil;Kang, Dong-Bae;Ahn, Jung-Wahn
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.3
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    • pp.268-273
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    • 2011
  • In light guide panels, the PMMA sheet that is used in liquid crystal displays plays an important role in scattering the incident light and requires very fine machining as the sheet is directly related to the optical characteristics of the panels. High speed end milling(HSE) and high speed shaping(HSS) processes that are widely adopted and applied to the precise machining of light incident plane through vibration-assisted HSS for increasing the optical quality by minimizing the above-mentioned problems. The cutting tool and the tool post presented in this paper are designed by the authors to increase the magnitude of the cutting stroke by adopting the resonant frequency without weakening the stiffness and to reduce vibrations during even high speed feeding. The dynamic haracteristics of thecutting tool and the tool post are evaluated through simulation and experiment as well. The results reveal very appropriate dynamic characteristics for vibration-assisted HSS.

A Study on the Compatibility Evaluation of Hand-arm Adequate Vibration and an Oscillating Spectrum for Vibrating Tools (국소진동 보호구의 적합성 평가와 진동공구에 적합한 가진 스펙트럼에 관한 연구)

  • Yun, Hee-Kyung;Kim, Tae-Gu;Yun, Yu-Seong
    • Journal of the Korean Society of Safety
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    • v.24 no.1
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    • pp.60-68
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    • 2009
  • The aim of this paper is to evaluate the compatibility of anti-vibration gloves, to predict the attenuation of vibration with different types of anti-vibration gloves, to estimate the spectra of the ISO 10819 standard, and to present an oscillating spectrum adequate for vibrating tools. This paper use two ISO standards for the measurement and evaluation of hand-arm vibration. Some anti-vibration gloves can attenuate vibration, but all the anti-vibration gloves in this study do not satisfy the ISO 10819 requirements. In case of equal vibration types, the outside materials are effective in order of leather, fabrics and rubber-coating. Anti-vibration gloves manufactured in the United State satisfy ISO 10819 criteria using United State subjects, but do not satisfy ISO 10819 using Japanese subjects. M-spectrum acceleration exists below 10Hz and H-spectrum exists above 500Hz. Generally vibrating tools have the peak of Z-axis, but generation of vibration differ from each vibrating tools.

A study on the ultrasonic vibration cutting properties of fine ceramics (파인 세라믹스의 초음파 진동절삭에 관한 연구)

  • Kang, Jong-Pyo;Song, Ji-Bok
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.1
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    • pp.126-133
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    • 1993
  • Conventional cutting(CC) and Ultrasonic Vibration Cutting(UVC) of 20[KHz] are practised with standard lathe for fine ceramics(A1$_{2}$O$_{3}$. UVC is suggested to good cutting method for difficult-to-machine-materials and it is known to excellent cutting method to super precision cutting and elevation of productibility for general, nonferrous matals. In this research, main results to be obtained are as follows: 1. From the CC and UVC results by general lathe with sintering diamond tool, the surface roughness and roundness are improved in UVC. Also tool life is longer in UVC than CC. From the observation of machined surface, it is found that brittle fracutural material remove occured in fine ceramics cutting. 2. It is verified that the thrust force is the biggest in fine ceramics cutting, principal force is the next, and feed rate force the third and it is appear a little, on the other hand the principal force is the biggest in metal cutting, feed rate frece is the second, and thrust force is the next.

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합리적인 터널설계를 위한 정량화 지표(Multiple Index)개발 및 적용에 관한 연구

  • 위용곤;박준경;전성권;김영근
    • Proceedings of the Korean Society for Rock Mechanics Conference
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    • 2002.10a
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    • pp.31-42
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    • 2002
  • 최근 지하철 터널은 사용자 편의성, 도심지 접근성 및 원활한 교통처리 등을 고려하여 지반조건이 불리한 상황에서도 터널로 계획되는 경우가 많아지고 있다 따라서 시공중의 터널안정성확보, 굴착에 따른 인접구조물의 침하영향, 발파진동영향 등을 종합적으로 고려한 지보패턴 및 보조·보강공법의 결정이 매우 중요하나 정량적인 판단기준의 부재로 인하여 주로 경험적인 설계에 의존하는 경우가 많다. 본 연구에서는 도심지 지하철 터널의 복합적인 거동특성을 고려하기 위하여 여러 가지 예상위험요소의 정량화 방안을 제안하고, 다변량 통계분석기법을 활용하여 여러 가지 위험 요소들의 특성을 함축적으로 나타내는 소수의 총합적인 지표(안정성인자, 환경성인자)로 대표화 할 수 있음을 검증하였다. 안정성 인자 및 환경성 인자를 이용한 서울시 지하철 00공구 설계사례를 통해 정량화지표(Multiple Index)의 터널설계에의 적용성을 평가하고 이의 설계시 활용방안을 제안하고자 하였다.

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