• Journal of the Korea Academia-Industrial cooperation Society
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• v.17 no.3
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• pp.380-388
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• 2016

Commercially pure titanium (CP Ti) has been actively used in plate heat exchangers due to its light weight, high specific strength, and excellent corrosion resistance. However, compared with automotive steels and aluminum alloys, there has not been much research on the plastic deformation characteristics and press formability of CP Ti sheet. In this study, the mechanical properties of CP Ti sheet are clarified in relation to press formability, including anisotropic properties and the stress-strain relation. The flow curve of the true stress-true strain relation is fitted well by the Kim-Tuan hardening equation rather than the Voce and Swift models. The forming limit curve (FLC) of CP Ti sheet was experimentally evaluated as a criterion for press formability by punch stretching tests. Analytical predictions were also made via Hora's modified maximum force criterion. The predicted FLC with the Kim-Tuan hardening model and an appropriate yield function shows good correlation with the experimental results of the punch stretching test.

• Transactions of Materials Processing
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• v.14 no.4 s.76
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• pp.303-309
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• 2005

Reverse Engineering 기술을 이용하여 금형 형상을 측정하고 이를 이용하여 자동차 주요 대형 성형 부품에 대하여 유한 요소 성형 해석을 수행하여 성형 인자들의 영향에 대하여 분석한 결과 다음과 같은 결론을 얻었다. (1) Reverse Engineering 기술의 사용은 대형 자동차 성형 부품에 대하여 성형 해석을 위한 금형 CAD 데이터를 확보하는데 유용함을 알 수 있었다. 그러나 보다 적극적으로 사용되기 위해서는 곡면 생성의 시간 단축과 제품 면에 발생한 주름에 의한 형상 차이 등의 문제를 해결하여야 할 과제가 남아 있다. (2) 성형 해석을 위하여 자동차 외판 부품 Trunk lid outer에 대하여 성형 해석을 수행 결과 부픔의 성형성에 영향을 주지 않는 한도 내에서 r값과 n 값이 낮은 소재를 사용하는 것이 부품의 형상 동결성을 확보하는데 유리한 것을 알 수 있었다. (3) 판재 성형 부품에 대한 적절한 소재의 재질 선정 방법으로서 유한 요소 해석이 매우 유용한 것을 알 수 있었다.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.19 no.1
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• pp.71-79
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• 2010

One of methods that accomplish fuel-efficient vehicle is to reduce the overall vehicle weight by using aluminum structure typically for cross members, rails and panels in body and chassis. For aluminum structures, the use of Self Piercing Rivet(SPR) is a relatively new joining technique in automotive manufacture. To predict SPR fatigue life, fatigue behavior of SPR connections needs to be investigated experimentally and numerically. Tests and simulations on lap-shear specimen with various material combinations are performed to obtain the joining strength and the fatigue life of SPR connections. A Finite element model of the SPR specimen is developed by using a FEMFAT SPR pre-processor. The fatigue lives of SPR specimens with the curvature are predicted using a FEMFAT 4.4e based on the liner finite element analysis.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.37 no.8
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• pp.1051-1057
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• 2013

In this study, an automatic surface-strain measurement system called "ASIAS-bio" has been developed. This system can be used even in cases in which it is very difficult to apply a regular grid pattern necessary for measuring surface-strain, such as curved or uneven surfaces; surfaces damaged by corrosion or contamination; or soft materials such as rubber, foam, and biological tissues. This system works independently of the measurement conditions including the material and its surface condition, grid pattern and size, grid marking method, and degree of deformation. A comparison between the strain distributions of the sheet metal parts measured by using this system and those obtained by a commercial system showed that this system was sufficiently reliable. In addition, the deformation of the swine joint capsule and human knee skin was measured by using this system to demonstrate its usefulness.

• Journal of Industrial Technology
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• v.17
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• pp.21-29
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• 1997

In this paper, an adaptive image binarization scheme is proposed for automated surface strain measurement. At first, we reviewed an image based 3D deformation factor measurement briefly. Then, a new adaptive thresholding method is proposed for the extraction of lattice pattern from a deformed plate image using its local mean and variance. Some experimental results are presented to verify the effectiveness of our approaches.

• Journal of Korea Ship Safrty Technology Authority
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• v.5
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• pp.10-19
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• 2000

소형어선이나 일반적인 활주형선형은 부분적인 형상 수정을 거치게 되면 3차원 곡면으로 이루어진 선체의 외판을 2차원 평면상에 전개하여 표현할 수 있다는 특성을 가지고 있다. 이러한 점을 활용하여 전개도형에 따라서 제작된 얇은 FRP 판재를 선 요소들로 정의된 형틀 상에서 변형시켜 선체의 형상을 만들고 그 내부에 추가로 FRP를 적층 함으로서 선체를 완성하는 방법을 제안하고자 한다.

• Journal of Advanced Marine Engineering and Technology
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• v.34 no.5
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• pp.617-624
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• 2010

Line heating is a manufacture method, which was widely used to machining a curved surface in the ship construction. The qualities using by line heating are very difference compare to the proficiency level of the engineer. So it's mainly depend on the automation equipment instead of the proficiency level engineer. In this study, it would be investigate the temperature distribution of the heating plate, which was used by the automation equipment according to line heating. The main factors are the moving velocity of the heating source, strength and the heating method separately, in temperature distribution while line heating. In this paper, it was investigated the temperature change with the vary of each three variables. The numerical result showed that peak temperature decrease if the moving velocity of the heating source increased. It can also calculate the change quantitatively that the peak temperature and temperature distribution changed linearly with the vary of the heating source.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.03b
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• pp.269-272
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• 1999

It is still hard to measure the strain distribution over entire surface of a medium or large-size stamped part even by using an automated strain measurement system. Several methods which enable to enlarge the measurement range without losing accuracy and precision are suggested in this study, The superposition of images having different high-lightened or damaged part each other results in an enhanced image. A new method for constructing the element connectivity from a line-thinned image makes it possible to identify up to 1,000 elements. And the geometry assembling algorithm is proved very efficient in which the whole area to be measured is divided into several parts ; the coordinate transformation between every two adjacent parts is obtained from the concept of the least square error ; and the 3-D shape or strain distribution over the whole surface is assembled,

• Transactions of Materials Processing
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• v.18 no.5
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• pp.416-421
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• 2009

The applications of the aluminum alloy sheets to the auto-body panels are dramatically increasing for weight reduction of the automobiles. However, low formability of the aluminum alloy sheet compared to the steel sheet can be obstacles in tool manufacturing processes. Therefore, many of yield criteria for the anisotropic materials such as the aluminum alloy sheet have been observed. In this study, the biaxial tensile test and FLD test for the aluminum alloy sheet are performed. The results are compared with Hill's 1948 and Hill's 1990 models by means of theoretical predictions. Finite element analysis was also performed using the proposed method for the real panel.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.05a
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• pp.164-167
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• 2009

The applications of the aluminum alloy sheets to the auto-body panels are dramatically increasing for weight reduction of the automobiles. However, low formability of the aluminum alloy sheet compare to the steel sheet can be obstacles in tool manufacturing process. Therefore, much of yield criteria for the anisotropic material such as the aluminum alloy sheet have been observed. In this study, the biaxial tensile test and FLD test for the aluminum alloy sheet are performed. The results are compared with Hill's 1948 and Hill's 1990 model by means of theoretical predictions. Finite element analysis also performed using the proposed method for the real panel.