• Title/Summary/Keyword: 곡면가공

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Fabrication, Assembly and Alignment of the Off-axis Freeform K-DRIFT Pathfinder

  • Kim, Yunjong;Kim, Dohoon
    • The Bulletin of The Korean Astronomical Society
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    • v.46 no.2
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    • pp.56.1-56.1
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    • 2021
  • 표준우주모형이 예측하는 천체의 성장 역사를 추적하기 위해서는 보통의 밤하늘 밝기보다 약 1000배 어두운 낮은 표면밝기(Low Surface Brightness, LSB) 우주 탐사가 필요하지만, 관측기술의 한계로 아직 LSB 우주는 거의 미지의 세계에 있다고 할 수 있다. 한국천문연구원에서는 LSB 천체 관측에 최적화된 직경 300 mm K-DRIFT Pathfinder 망원경을 개발하였다. LSB 천체는 ~28 mag/arcsec2 보다 어두운 천체로 표면밝기가 매우 낮기 때문에 망원경 내부의 미광(stray light)을 최소화하는 것이 중요하다. 이를 구현하기 위해 K-DRIFT Pathfinder 망원경에는 선형 비점수차가 제거된 비축 자유곡면 삼 반사경 형태를 적용하였다. 본 연구를 통해 가시광 영역에서 선형 비점수차가 제거된 비축 자유곡면 삼 반사 망원경의 설계, 제작 및 측정 가능성을 검증하였다. 본 발표에서는 K-DRIFT Pathfinder 망원경에 적용된 비축 자유곡면 광학면의 가공, 삼 반사 망원경의 조립 및 정렬 결과를 소개한다.

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Machining Characteristics in Turning Circular Free Formed Surface with Coated Tool (코팅공구에 의한 원형곡면 선삭가공시 절삭특성)

  • Wang, Duck Hyun;Kim, Won Il;Eom, Phil Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.1
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    • pp.85-91
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    • 2003
  • The experimental study for turning circular free fanned surface with TiN coated insert tool was conducted for different cutting conditions such as cutting speed, feed rate and depth-of-cut. For the fluctuation of 1.0mm depth-of-cut, the characteristics for machined surface and tool wear were less influenced by the feed rate and cutting speed than those of higher depth of cut. The higher surface roughness and surface precision were obtained in lower cutting speed. For the fluctuation of 1.5mm depth-of-cut, the higher surface roughness was obtained for the case of the lower feed rate of 0.05-10mm/rev and the higher cutting speed of 80m/min. For the fluctuation of 2.0mm depth-of-cut, the surface roughness and surface precision were too worse to machine the specimen And the flank wear on the tool was increased rapidly rather than the crater wear.

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The Machining Technique of Curved Surface through Constant Control of Cutting Speed Method in Ball End Milling (볼엔드밀 고속가공에서 곡면형상에 따른 절삭속도 일정제어기법 가공기술)

  • Kim, K.K.;Moon, S.J.;Kang, M.C.;Lee, D.W.;Kim, J.S.
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.753-759
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    • 2001
  • The purpose of this study is to suggest the machining technique of the constant control of cutting speed in order to improve precision machining and tool life in high speed machining using ball end mill. Cutting speed is changed in machining free form surface like free form surface. So, we don't have supreme surface form and toll life on machining. The way to solving this problem is that we should be settled to optimal cutting speed in free form surface machining. And, to improve precision machining is executed high speed machining method to output optimum NC data with developed constant control of cutting speed program after modeling of CAD/CAM. In this paper, a comparison was made of the cutting precision and tool life in conventional cutting and those in free form surface machining applying the program developed.

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Intelligent NURBS Surface Interpolation System with Embedded Online Tool-Path Planning (온라인 방식의 공구경로 계획을 내장한 지능형 NURBS 곡면 보간 시스템)

  • Koo, Tae-Hoon;Jee, Sung-Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.9 s.186
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    • pp.156-163
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    • 2006
  • The purpose of this study is to improve the machining of free-formed NURBS surfaces using newly defined G-codes which can directly deal with shapes defined from CAD/CAM programs on a surface basis and specialize in rough and finish cut. To this purpose, a NURBS surface interpolation system is proposed in this paper. The proposed interpolation system includes online tool-path planning, real-time interpolation and feedrate regulation considering an effective machining method and minimum machining time all suitable for unit NURBS surface machining. The corresponding algorithms are simultaneously executed in an online manner. The proposed NURBS surface interpolation system is integrated and implemented with a PC-based 3-axis CNC milling system. A graphic user interface (GUI) and a 3D tool-path viewer which interprets the G-codes for NURBS surfaces and displays whole tool-paths are also developed and included in our real-time control system. The proposed system is evaluated through actual machining in terms of size of NC data, machining time, regulation of feedrate and cutting force focused on finish cut in comparison with the existing method.

Tool Path Generation of a Die Cavity Defined by Sculptured Surfaces (자유곡면으로 이루어진 Cavity의 가공경로생성)

  • Jun, Yong-Tae;Park, Se-Hyung
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.3
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    • pp.161-167
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    • 1993
  • This paper deals with a new method for the machining of a die cavity defined by sculptured surfaces. In machining die cavities or pockets, process planners have been faced with some troulbes. One of the troubles ius to rebove a great deal of material within a given boundary while avoiding cutter interference. Cutter interference is a ciritical problem in NC machining of a die cavity. Even though this cavity machining has been implemented in many CAM systems, most of them can handle limited shapes of cavities or pockets. In this paper, a procedure has been developed to machine die cavity or pocket of a sculptured surface. The offset surfaces of the part surfaces and boundary surfaces are determined to calculate the intersection curves. These intersection curves form a FACE on the part surface, and the interference free tool pathe is generated by eliminating the points outside the FACE when computing the cutter contact (CC) data. Additionally, the cutter location (CL) data obtained from the CC data convert to an NC data. The NC data generated through this algorithm are verified on the CINCINNATI milling machine. A propotype die cavity machining system has been implemented in FORTRAN language and FIGARO graphics library on IRIS workstation.

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Finite Element Analysis of Axisymmetric Hot Extrusion Through Continuous Dies Using the Arbitrary Lagrangian-Eulerian Description (곡면금형을 통한 축대창 열간 압출의 ALE 유한요소 해석)

  • 강연식;양동열
    • Transactions of Materials Processing
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    • v.4 no.1
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    • pp.69-78
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    • 1995
  • The arbitrary Lagrangian-Eulerian(ALE) finite element analysis is applied to the axisymmetric hot extrusion through continuous dies. In order to simulate hot forming problems, an ALE scheme for temperature analysis is proposed. The computed results are compared with experimental results as with those by pure Lagrangian method. In the present study mesh control is accomplished by the use of isoparametric mapping of quadrilaterals.

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Influence of Tangent Line Angle on Surface Roughness at Fused Deposition (FDM에서 곡면부의 접선기울기가 제품의 표면에 미치는 영향)

  • Ha, Man-Kyung;Jun, Jae-Uhk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.1 no.1
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    • pp.23-28
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    • 2002
  • Fused deposition modelling(FDM) is a rapid prototyping(RP) process that fabricates part layer by layer by deposition of molte thermoplastic material extrude from a nozzle. RP system has benefits. Benefit would be the ability to experiment with physical objects of any complexity m a relatively short period of time. But it has a matter of surface roughness and geometric accuracy. We study on Influence of tangent line angle on surface roughness at fused deposition.

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Development of Contact Algorithms for Three Dimensional Surfaces (삼차원 곡면에 대한 접촉해석기법의 개발)

  • 박채현;박종진
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.10a
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    • pp.157-164
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    • 1994
  • Finite element analysis of material deformation is successfully utilized to understand metal forming processes such as forging, extrusion and deep drawing. However, such analysis involves contact problems; a free node touches a die surface and a contact node slips along the die surface. In the present investigation, appropriate contact algorithms were developed assuming that a three dimensional surface can be divided into bilinear patches and that nodal velocities are linear during an incremental time. The algorithms were coded into a computer program and tested for a simple surface. Comparison of the test result with that obtained from a commercial code is presented and discussed.

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A Study on the Measurement of Surface Strain Using the Image Processing Technique (화상처리법을 이용한 곡면변형률 측정에 관한 연구)

  • 김영수;김형종
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.213-216
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    • 1997
  • The measurement of 3D surface strain using the image processing method is another approach for strain measurement. The advantage of this method is that strains at several points included in a captured image can be obtained automatically from only one process. In this study, the whole process of automated surface strain measurement is presented. The strain distribution on a LDH specimen is illustrated as a result of the trial to develope an automated strain measurement system.

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A Study on the Measurement of Surface-strain Using the Image Processing Technique(II) (화상처리법을 이용한 곡면변형률 측정에 관한 연구(II))

  • 한상준;김영수;김형종;오수익
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.10a
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    • pp.142-146
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    • 1997
  • An automated surface-strain measuring system is developed in the present study, which consists of the hardware to capture and to display digital images and the software to calculate the 3-D informations of grid points. The software is implemented using the image processing technique, and includes a program for the camera calibration and the post-processor to display the strain distribution. An LDH(limitting dome height) test specimen is measured its surface-strain as an application of the present system.

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