• 제목/요약/키워드: 고온 균열

검색결과 274건 처리시간 0.022초

압축잔류응력이 스프링강의 고온환경 피로크랙 진전거동에 미치는 영향 (An Effect of Compressive Residual Stress on a High Temperature Fatigue Crack Propagation Behavior of The Shot-peened Spring Steel)

  • 박경동;정찬기
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2002년도 춘계학술대회 논문집
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    • pp.117-124
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    • 2002
  • The lightness of components required in automobile and machinery industry is requiring high strength of components. In particular, manufacturing process and new materials development for solving the fatigue fracture problem attendant upon high strength of suspension of automobile are actively advanced. In this paper, the effect of compressive residual stress of spring steel(JISG SUP-9) by shot-peening on fatigue crack growth characteristics in high temperatures($100^{\circ}C,\;150^{\circ}C,\;180^{\circ}C$) was investigated with considering fracture mechanics. So, we can obtain followings. (1) Compressive residual stress is decreased in high temperature, that is, with increasing temperature. (2) The effect of compressive residual stress on fatigue crack growth behavior in high temperature is increased below ${\Delta}K=17{\sim}19MPa\sqrt{m}$. The fatigue crack growth rate is increased with increasing temperature. The fatigue life is decreased with increasing temperature. (3) The dependence of temperature and compressive residual stress on the parameters C and m in Paris' law formed the formulas such as equations (3),(4),(5),(6),(7),(8),(9),(10). (4) It was investigated by SEM that the constraint of compress residual stress for plastic zone of fatigue crack tip was decreased in high temperature as compared with room temperature.

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연속파형 Nd:YAG 레이저를 이용한 SM45C 맞대기 용접의 공정 변수 (Process Parameters of Butt Welding of SM45C using a Continuous Wave Nd:YAG Laser Beam)

  • 유영태;노경보;오용석;김종신;임기건
    • 한국정밀공학회지
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    • 제20권7호
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    • pp.44-55
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    • 2003
  • The Nd:YAG laser process is known to have high speed and deep penetration capability to become one of the most advanced welding technologies. This paper describes the machining characteristics of SM45C carbon steel welding by use of an Nd:YAG laser. In spite of its good mechanical characteristics, SM45C carbon steel has a high carbon contents and suffers a limitation in the industrial application due to the poor welding properties. The major process parameters studied in the present laser welding experiment were position of focus, travel speed and laser power. Optical microscope and SEM were used to investigate the microstructures of the welded zone. The experimental results showed that penetration depth of the welding process increases with laser power. Both the microstructural investigation and the theoretical calculations indicated that materials undergoes a very high heating and cooling cycle during welding process. It was also found that the austenite nucleation takes place at the initial stage and the completion temperature of austenite transformation is much higher than in the case of the arc welding.

P92와 STS 316L강의 고온 피로 균열 성장에 미치는 하중 파형의 영향 (The Effect of Loading Waveform on the High Temperature Fatigue Crack Propagation in P92 and STS 316L Steel)

  • 김수영;임병수
    • 한국자동차공학회논문집
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    • 제10권4호
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    • pp.136-140
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    • 2002
  • High temperature fatigue crack growth behavior of P92 and STS 316L steel were investigated under four load conditions using CT type specimens. Loading and unloading times for the low wave forms were combinations of 1 sec. and 50 sec., which were two symmetric wave forms and two unsymmetric wave forms. Their behaviors are characterized using ΔK parameter. In STS 316L, Crack growth rate generally increases as frequency decreases. However, sensitivity of the loading rate to crack growth rate was fecund to be far greater than that of the unloading time. It is because as loading time increases, creep occurs at crack tip causing the crack growth rate to increase. However creep does not occur at the crack tip even if the unloading time is increased. In P92 steel, crack growth rate showed same behavior as in STS 316L. But the increase in loading or unloading time made almost no difference in crack growth rate, suggesting that no significant creep occurs in P92 steel even though loading time increases. After conducting high temperature tensile tests and comparing high temperature fatigue crack growth rates under various wave forms, it was proved that P92 steel has not only good high temperature properties but also improved, better high temperature fatigue properties than STS 316L.

장시간 연소 텅스텐/이트리아 노즐목 삽입재의 내열성능 평가 (Thermal Performance Evaluations of Tungsten/Yttria as Nozzle Throat Insert Material for Long Duration Firing)

  • 강윤구;박종호
    • 한국항공우주학회지
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    • 제38권2호
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    • pp.200-205
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    • 2010
  • 고온고압, 장시간 연소조건하에서 일정한 추력을 유지하는 로켓 추진기관 개발을 위해 W/$Y_2O_3$ 노즐목 삽입재를 평가하였다. 연소시간 증가에 따른 내열성능 변화를 검토하였으며, 비삭마 소재로 범용되고 있는 CIT의 내열성능과 비교하였다. 연소시간이 증가함에 따라 삭마율은 감소하는 경향을 보였으며, W/$Y_2O_3$의 삭마율은 CIT의 약 55 %이었다. 노즐목 삽입재의 육안검사와 미세조직검사에서 연소시간의 증가로 인한 특이 현상은 발견되지 않았으며, 진공 열처리는 균열 방지에 효과가 있음을 확인하였다.

우레탄 도막 방수재의 열열화 특성 (Influence of Thermal Aging on the Properties of Polyurethane Coating of Waterproof.)

  • 김성래;신홍철;신주재;김영근
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2008년도 추계 학술발표회 제20권2호
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    • pp.931-934
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    • 2008
  • 폴리우레탄은 방수재로 널리 사용되며 구조물에 발생되는 균열 및 거동에 의해 항상 외력을 받고있을 뿐만 아니라 사용 환경에 따라 각종 환경열화 인자에 노출되어 있다. 환경 열화인자로서는 자외선, 오존, 열, 수분 등이 잘 알려져 있다. 그 중에서 모든 열화의 기본이 되는 열의 영향, 특히 고온에서의 영향이 중요하다. 따라서, 노출형인 우레탄 고무계 1류 도막 방수재의 경우는 80$^{\circ}C$에서, 비노출형의 경우는 70$^{\circ}$C에서 촉진 열열화 시험을 3주간 실시하였다. 결과는 방수재의 기본물성과 인장 강도 및 신장율 모두 저하되는 경향을 보였으며, 특히 온도 60$^{\circ}$C에서 측정할 경우 급격히 물성 저하가 발생되었다.

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장기 사용 Cr-Mo강 열화재의 파괴 인성 평가와 수명예측 (Life Prediction and Evaluation of Fracture Toughness of a Cr-Mo Degraded Steel During Long Service)

  • 권재도
    • 대한기계학회논문집
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    • 제16권8호
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    • pp.1421-1428
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    • 1992
  • 본 연구에서는 실제 고온, 고압용기에 장기 사용하여 재료 특성이 변화된 열 화재와 열화재를 열처리하여 충격치를 회복시킨 회복재의 두 종류의 재료를 사용하여 탄소성 파괴 인성치 J$_{IC}$실험을 수행하여 장기사용에 따른 재질열화에 의한 파괴 인성치의 변화 상태를 검토해 보고, 이를 응용한 수명예측 즉, 3차원 표면 균열을 갖 인 판이 열화된 경우와 건전한 경우를 가정하여 피로 파괴 과정중 파단 특성에 어떤 차이가 일어날까에 대해 연구 검토해 보았다.

STS316L의 고온피로균열에 미치는 인장유지시간의 효과 및 결정립크기에 따른 크리프 거동에 관한 연구 (The Effect of Tensile Hold time on the Fatigue Crack Propagation Property and Grain Size on the Creep Behavior in STS 316L.)

  • 김수영
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.373-378
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    • 2000
  • The heat resistant material, in service, may experience static loading, cyclic loading, or a combination of two. An experimental study of crack growth behavior of STS 316L austenitic stainless steel under fatigue, and creep-fatigue loading conditions were carried out on compact tension specimens at various tensile hold times. In the crack growth experiments under hold times. In the crack growth experiments under hold time loading conditions, tensile hold times were ranged from 5 seconds to 100 seconds and its behavior was characterized using the $\Delta$K parameter. The crack growth rates generally increase with increasing hold times. However in this material, the trend of crack growth rates decreases with increasing hold times for short hold time range relatively. It is attributed to a decline in the cyclic crack growth rate as a result of blunting at the crack tip by creep deformation. The effect of grain size on the creep behavior of STS 316L was investigated. Specimens with grain size of 30, 65 and 125${\mu}{\textrm}{m}$ were prepared through various heat treatments and they were tested under various test conditions. The fracture mode of 316L changed from transgranular to intergranular with increasing grain size.

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장시간 연소용 초소형 저삭마 목삽입재 선정을 위한 내열성능 평가 (Thermal Performance Evaluations on High-Erosion Resistance Materials for Very Small Nozzle Throat Inserts)

  • 강윤구;박종호
    • 한국항공우주학회지
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    • 제37권12호
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    • pp.1245-1251
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    • 2009
  • 고온/고압, 장시간 연소조건에서 비삭마에 가까운 삭마 특성을 갖는 초소형 목삽입재 선정을 위한 연구를 수행하였다. 평가 소재로서 C/SiC, CIT, W/$Y_2O_3$를 선정하였으며, 연소시간 20초의 내열성능평가모타로 시험하였다. 시험 결과 W/$Y_2O_3$가 가장 우수하였으나, 균열이 발생하였다. 본 연구를 통하여 각 소재들의 열반응 특성 및 내열 성능을 이해할 수 있었으며, W/$Y_2O_3$의 적용가능성을 확인하였다.

$550^{\circ}C$에서의 2.25Cr-1Mo 강 용접부의 고온 균열성장 거동에 관한 연구 (A Study on High Temperature Crack Growth Behavior in 2.25Cr-lMo Steel Weldments at $550^{\circ}C$)

  • 김호경;정강;정진성
    • Journal of Welding and Joining
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    • 제19권3호
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    • pp.278-284
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    • 2001
  • Both creep deformation and creep crack growth experiments have been conducted on 2.25Cr-1Mo steel weldment in order to provided an information on residual life prediction of structural component weldment containing a crack. The stress exponent of creep deformation equation for the base metal and weldment at 823k were found to be 10.2 and 7.3, respectively. These two values could be assumed that dislocation climb processes are controlling the creep deformation of both materials. The creep rate of the weldment was very low, compared with that of base metal under the same applied stress. Whereas the creep crack growth rate of the weldment was almost twice higher than that of base metal under the fixed value of $C^*$. This may indicate that the weldment is stronger than the base metal in view of creep deformation and is brittle during creep crack growth due to the intrinsic microstructure of banite and relatively higher and Mn contents.

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고온설비의 FFS평가를 위한 308 스테인리스강의 크리프 균열성장 재료물성에 대한 연구 (A Study on Creep Crack Growth Properties of 308 SS for FFS Evaluation of High Temperature Components)

  • 이경용;백운봉;윤기봉
    • 한국안전학회지
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    • 제17권4호
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    • pp.5-10
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    • 2002
  • For fitness-for-service evaluation of high temperature plant components with defects, crack growth life must be assessed properly as indicated in the recent draft of API 579 code. Type 308 stainless steel has been widely used as a field weld material in the petrochemical industry. In this study, creep crack data of type 308 stainless steel are collected and re-analyzed using $C_t$ as a characterizing fracture parameter. A unique da/dt versus $C_t$ relationship was obtained despite of difference of creep deformation constant of the reviewed materials and specimen geometry of the tested specimens. The obtained results can be employed for crack growth life assessment and fitness-for-service evaluation for the cracks in high temperature components. It is also argued that since the effect of creep properties and other material variability on the creep crack growth behavior would be minor the obtained model may be applied for most of the 308 stainless steels.