• Title/Summary/Keyword: 고온 균열

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탄소와 질소 함량 변화에 따른 type 347 스테인리스강의 피로균열거동 연구

  • Min, Gi-Deuk;Kim, Dae-Hwan;Lee, Bong-Sang;Kim, Seon-Jin
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.05a
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    • pp.42.1-42.1
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    • 2009
  • 오스테나이트 스테인리스강은 우수한 내식성 및 기계적 특성으로 인해 구조용 재료로 널리 사용되고 있다. 표준원전 경수로의 경우 가압기 밀림관소재로 Nb 안정화 오스테나이트 스테인리스강인 type 347 스테인리스강이 사용되고 있다. 그러나 원전배관에서는 운전중 배관내 온도편차에 의한 열응역과 하중변화에 의한 기계적하중에 의해 피로손상을 받는다. 일반적으로 범용 오스테나이트 스테인리스강(AISI 304, 316)의 피로균열 성장거동에 대한 연구결과는 국내외적으로 다수 축적되어 있으나 type 347 탄소, 질소 함량에 따른 기계적 특성 및 피로균열성장 연구는 매우 미비하다. 따라서 본 연구에서는 탄소와 질소의 함량에 따른 기계적거동을 평가하고, 이에 따른 피로균열전파속도를 관찰하여 스테인리스강의 정확한 피로균열전파속도 곡선을 제시하고자 한다. 실험에 사용된 시편은 두께 5mm, 폭 25.4mm CT시편을 사용하였으며, 1mm의 예비균열을 주었다. 그리고 실험온도는 상온과 원전가동온도인 $316^{\circ}C$에서 실시하였으며, 주파수는 10Hz를 주었다. 실험결과 각 함량에 따른 type 347의 미세조직 관찰결과 기지내에 압연방향을 따라 조대한 석출물의 흐름이 관찰되었으며, 크기나 분포가 큰 차이를 보였다. C+N 함량이 낮은 시편은 주로 $0.1\;{\mu}m$ 이하의 미세한 입자들이 오스테나이트 기지조직의 입내와 입계에 고르게 분포되어 있었다. 그러나 C+N 함량이 높은 시편의 경우에는 $0.1\;{\mu}m$ 이하의 미세한 입자들과 함께 국부적으로 $1\sim10\;{\mu}m$의 조대한 입자들이 분포하고 있는 것이 관찰되었다. 그리고 질소의 함량이 높아짐에 따라 인장강도는 증가하였으며, 피로시험결과 고온에서 실험한 피로균열성장률 곡선이 상온보다 높게 나타남을 확인할 수 있었다. 그리고 질소가 적게 첨가되고 탄소의 함량이 많을수록 피로균열성장률은 ASME 곡선보다 낮게 나타났다.

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Characteristics of Crack Healing and High Temperature Strength of High Strength Sialon (고강도 사이알론의 균열치유와 고온강도 특성)

  • Nam, Ki-Woo;Park, Sang-Hyun;Park, Seung-Won;Moon, Suk-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.9
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    • pp.957-962
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    • 2009
  • Sialon was produced by hot-pressing the mixtures of $Si_3N_4$, AlN and $Y_2O_3$ powders. All fracture tests were performed on a three-point loading system with a 30 mm bending span. Fracture toughness and Vickers hardness of smooth specimen were average 7.05 $MPa{\cdot}m^{0.5}$ and Hv = 1580, respectively. Density of three kinds of specimens, smooth specimen, smooth and healed specimen, smooth with $SiO_2$ colloidal coating and healed specimen, had beyond 99 % of theoretical density. Bending strength of smooth healed specimens had high strength more than 1 GPa. Crack healed specimens recovered as strength as smooth specimen. That is, cracked specimen with $SiO_2$ colloidal coating on cracked part recovered strength by heat treatment, completely. Crack healing of $Si_3N_4$ composite ceramics had contributed glassy $SiO_2$ to strength recovery. Limiting high temperature for bending strength of heat treated smooth specimen for bending strength was about 1273 K.

An Investigation on the Shot Peening on the Low.High Temperature Fatigue Crack Propagation (쇼트피이닝 가공된 스프링강의 저.고온 피로균열진전 평가)

  • 박경동;정찬기
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2001.11a
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    • pp.65-70
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    • 2001
  • In this study, CT specimens were prepared from spring steel(SUP9) processed shot peening which was room temperature, low temperature and high temperature experiment. And we got the following characteristics from fatigue crack growth test carried out in the environment of room, low temperature and high temperature at $25^{\circ}C$, -3$0^{\circ}C$, -5$0^{\circ}C$, -7$0^{\circ}C$, -10$0^{\circ}C$ and 5$0^{\circ}C$, 10$0^{\circ}C$ , 15$0^{\circ}C$, 18$0^{\circ}C$ and in the range of stress ratio of 0.05 by means of opening mode displacement. The threshold stress intensity factor range $\DeltaK_{th}$ in the early stage of fatigue crack growth (Region I ) and stress intensity factor range ΔK in the stable of fatigue crack growth (Region II) was decreased in proportion to descend temperature. It assumed that the fatigue resistance characteristics and fracture strength at low temperature and high temperature is considerable higher than that of room temperature in the early stage and stable of fatigue crack growth region.

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Micro-Surface-Cracks Behavior of 304 Stainless Steel Under Creep-Fatigue Interaction at Elevated Temperature (고온하 304 스테인리스강의 크리프-피로상호작용하의 미소표면균열에 관한 파괴거동)

  • 서창민;이상돈;조일현
    • Journal of Ocean Engineering and Technology
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    • v.2 no.2
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    • pp.104-111
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    • 1988
  • This paper deals with the micro-surface-cracks behavior on the unnotched smooth specimens of Type 304 stainless steel at $593^{\circ}C$ in air under creep and creep-fatigue conditions that have 10 mim and 1 min load holding times respectively. The behaviors of the micro-surface-cracks have been visualized by means of surface replica method and optical micro-photography. The quantitative characteristics of initiation, growth and coalescence of micro-surface-cracks have been investigated by observing and measuring the crack growth behaviors. some of the important results are as follows: Main crack initiates at grain boundary in the early stage(10 to 20%)of its life time and grows through coalescence and finally leads to fracture. The distribution of micro-surface-crack length, 2a, can be plotted against the composite Weibull distribution. The growth rate of the main crack can be plotted against the stress intensity factor, crack tip opering displacement and J integral.

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Microstructures and Mechanical Properties of GTD 111DS Welds by $CO_2$ Laser Welding ($CO_2$ 레이저를 이용한 GTD111DS 초합금 용접부의 미세조직과 기계적 성질)

  • Lee, Tack-Woon;Yang, Sung-Ho;Kim, Sang-Hun
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.108-108
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    • 2009
  • Precipitation hardening nickel base alloys strengthened by intermetallic compounds are extensively used to manufacture on the components of the hot section of gas turbine engines. To ensure structural stability and maintenance of strength properties for a long time, nickel alloys are normally subjected to complex alloying with elements to form ${\gamma}'$(gamma prime). Such alloys have a limited weldability, are normally welded in high temperature. However, laser welding have a merit that applies in room temperature as easy control of welding parameter and heat input. In this study, $CO_2$ laser welding is applied on STS304 plate with good ductility and precipitation hardening nickel base alloy (GTD111DS) used blade material. Also, several welding parameters are applied on powder, power and travel speed. There are no cracks in Rene 80 and IN 625 powder when STS304 plate is used. But IN 625 powder has no cracks and Rene 80 have some cracks in welds with GTD111DS substrate. Adjusting of welding parameter is tried to apply Rene 80 having a good strength compare to IN 625. In the result of adjusted welding parameter, optimized welding parameters are set with low power, low feed rate and high welding speed. Tensile strength of GTD111DS substrate with Rene 80 powder is same and over than the one of base metal in room temp and high temp($760^{\circ}C$).

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Stress Corrosion Crack Rate of STS 304 Stainless Steel in High Temperature Water (고온수중에서 STS 304 스테인리스강의 응력부식균열 성장속도)

  • Kim, Jeong-Gi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.1 s.173
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    • pp.156-162
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    • 2000
  • Sensitized STS 304 stainless steel crack growth rate(CGR) in high temperature water was investigated under trapezoidal wave loading test using fracture mechanics techniques. The CGR, due to stress corrosion cracking(SCC), were systematically measured as a function of the stress intensity factor and stress. holding time under trapezoidal wave loading. In high temperature water, CGR was enhanced by a synergistic effects in combination with an aggressive environment and mechanical damage. The CGR, $(da/dN)_{env}$ was basically described as a summation of the environmentally assisted crack growth rate $(da/dN)_{SCC}$, $(da/dN)_{CF}$ and fatigue crack growth rate in air $(da/dN)air,. The CGR, $(da/dN)_{env}$, increased linearly with increasing stress holding time. The CGR, $(da/dN)_{SCC}$ decreased linearly with increasing stress holding time. Fracture surface mode varied from trans-granular cracking to inter-granular cracking with increasing stress holding time.

A Study on Elevated Temperature Fatigue Crack Growth Using Round Bar Specimen with a Surface Crack (표면균열을 갖는 원형봉재 시편을 이용한 고온 피로균열성장 연구)

  • So, Tae-Won;Yun, Gi-Bong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.11
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    • pp.3415-3423
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    • 1996
  • The compact tension specimen geometry has been widely used for measuring fatigue crack growth rates at elevated temperature when the fatigue load is under tension/tension condition. However, most of the elevated temperature components which have significant crack growth life experience fatigue load under tension/compression conditions. Thus test techniques are required since the compact tension specimen cannot be used for tension/compression loading. In this paper, a simplified test procedure for measureing fatigue crack growth rates is proposed, which employs a round bar specimen with a small surface crack. Fatigue crack growth rates under tension/ tension loading conditions at elevated temperature were measured according to the proposed procedure and compared with those previously measured by C/(T) specimens. Since both the measured crack growth rates were comparable, the fatigue crack growth rates under tension/ compression load can be reliably measured by the proposed procedure. For monitoring crack depth. DC electric potential method is employed and an optimal probe location and current input conditions were proposed.

Development of Assessment Methodology on Creep-Fatigue Crack Behavior for a Grade 91 Steel Structure (Mod.9Cr-1Mo 강 구조의 크리프-피로 균열 거동 평가법 개발)

  • Lee, Hyeong-Yeon;Lee, Jae-Han
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.1
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    • pp.103-110
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    • 2010
  • In this study, an assessment method on creep-fatigue crack initiation and crack growth for a Mod.9Cr-1Mo steel (ASME Grade 91) structure has been developed with an extension of the French RCC-MR A16 procedure. The current A16 guide provides defect assessment procedure for a creep-fatigue crack initiation and crack growth for an austenitic stainless steel, but no guideline is available yet for a Mod.9Cr-1Mo steel which is now widely being adopted for structural materials of future nuclear reactor system as well as ultra super critical (USC) thermal plant. In the present study an assessment method on creep-fatigue crack initiation and crack growth is provided for the FMS (Ferritic-Martensitic Steel) and assessment on the creep-fatigue crack behavior for a structure has been carried out. The assessment results were compared with the observed images from a structural test.